smart forspeed Electric Roadster Officially Announced

The smart forspeed proves that electric mobility with zero emissions can still great fun to drive and a cool design

Over the weekend we brought you the first look at the smart forspeed electirc roadster along with a wealth of photos, and today, smart has officially launched the model.  Combining contemporary urban mobility with the fun factor typical of smart, the two-seater smart forspeed roadster has no roof or side windows and it features a low wind deflector instead of a windscreen in the style of a classic propeller aircraft. The result is an incomparable fresh air driving experience. The responsive electric drive that has been further developed and features a boost function also guarantees driving pleasure. A look forward at the next generation is particularly exciting as the era of electric mobility has already started at smart.

No roof, minimal windows and a responsive and zero-emission electric drive at the rear: the smart forspeed combines responsibility and emotional appeal in a new and pleasurable way. Dr. Annette Winkler, Head of smart says “The smart forspeed is a completely new take on how much fun it is to drive electric: it boasts a superb design with a powerful drive system and, needless to say, locally emission-free. And if you put the smart forspeed next to our ebike, escooter and smart fortwo electric drive you’ll see that smart has realised all kinds of variations of electric driving – demonstrating that smart is not just a practical city car, but a great idea.” The smart forspeed boasts an extremely innovative and self-assured design. Prof. Dr. h. c. Gorden Wagener, Head of Design says “The cult brand smart has always taken an unconventional approach with bold design. The forspeed now carries purist sportiness to extremes and in terms of form it is also a pioneer for a new paradigm of mobility.”

Powerful and environmentally friendly electric drive with an extra boost

smart is a pioneer in modern electric mobility. The second generation smart fortwo electric drive has been delivered to customers since the end of 2009. It is been proving its suitability for everyday use in 18 countries including Germany, Italy, Spain, England, France, Switzerland, the USA, Canada and further countries in Asia. Due to the high demand production figures have been increased to 1500 vehicles. Thanks to this experience smart has already collected extensive customer feedback that has been integrated in the development of the smart forspeed’s electric drive. With its improved performance and charge management the concept vehicle offers a look at the performance potential of future generations of the electric smart.

For example, the smart forspeed accelerates from 0 to 60 km/h in just 5.5 seconds and reaches a top speed of 120 km/h. A 30 kW magneto-electric motor is installed at the rear of the smart forspeed and the vehicle concept provides an immediate powerful response from stationary. Pressing a button in the centre console activates a boost function which provides an extra 5 kW of power for a short time and is ideal for overtaking manoeuvres on urban highways, for example. The smart forspeed is powered by a lithium-ion battery that delivers 16.5 kWh of electrical energy. It is simple to charge at any conventional 220 Volt socket. The charging device is located in the third brake light behind the smart logo and features a simple push/push opening mechanism. A fully charged battery is sufficient for 135 kilometres of driving fun (NEDC). Quick charging from 0 to 80 percent takes just 45 minutes.

The forspeed developers have integrated a further clever way of charging in the wind deflector: photovoltaic cells feed solar power to the on-board electrical system. As with the smart escooter this lengthens the battery life of the smartphone, for example.

Unconventional exterior

With its high-gloss white metallic paintwork the smart forspeed also builds a bridge to the two-wheel escooter and ebike studies that were presented at the Paris Motor Show.

The front and rear lamps have a very striking design. The outer rings are illuminated by a large number of rod-shaped LEDs whilst the centre of the lamps is white. The indicators seem to push outwards like arrows – like drops on the cockpit window of an aeroplane as it takes off. In the front and rear bumpers numerous holes with a honeycomb structure serve as air inlets and create an interesting progressive pattern. At the same time this pattern gives the forspeed a particularly wide appearance and a powerful road stance. The smart forspeed is fitted with front tyres in size 205/35 R 18 to match its dynamic look. On the driven rear axle the tyres measure 235/30 R 18 for full grip.

Purist and sporty interior

The exterior and interior of the smart forspeed are designed as a formal unit. This is manifested in numerous details: the tridion safety cell flows from the outside behind the roll-over bars towards the front to the cockpit and forms the centre tunnel as a load-bearing part. The outer and inner door sections connect seamlessly to form a single component, just like the floor and side walls. The leather seats also have a one-shell design and are a modern interpretation of purist sportiness.

The air inlet in the wind deflector ends in the central outlet in the centre console and can provide even more fresh air for the interior when needed.

The high-gloss white of the exterior paintwork also dominates in the interior. It is accentuated by green elements such as the sporty four-point seat belts for driver and passenger or the large horizontal shelf under the cockpit that provides stowage space. All the control elements that the driver uses particularly frequently, such as the gear lever, door openers or steering wheel come in natural brown leather. By contrast, load-bearing structural components such as the tridion safety cell or the curved trims on the instrument hoods are in matt platinum silver. Functional elements such as the steering wheel buttons and the shift lever with gate are painted in silver shadow.

The open two-seater has been deliberately designed without an outer door handle – an interior grip is all that is needed to open the door. The control for the electric parking brake is particularly convenient to operate and also has a simple and functional design: the switch on the centre tunnel is reminiscent of the lever used to pull in the landing gear of aircraft.

There is a block with ten LEDs in the middle of the instrument panel. When the forspeed is started the LEDs shine through the translucent paint and show the battery charge status of the electric smart. When switched off noting is seen of the charge indicator except its outline.

Weatherproof thanks to tonneau cover and coating

The whole interior of the smart forspeed can be protected against rain and sun when necessary with a tonneau cover. It is an easy matter to stretch it over the interior and fasten it to the body with the straps. It can be divided in the middle with the help of a zip to free the driver’s seat only, for example.

But even without weather protection a downpour will not lead to any serious problems. Water drainage channels in the vehicle floor ensure that water is channelled outside. The seat surfaces also have water drainage channels and all interior equipment has a waterproof coating for fun behind the wheel regardless of the weather.

Smartphone as a communication centre

The purist sportiness of the interior is also reminiscent of classic aircraft construction: the driver and co-pilot sit in front of two separate round turbine-like instrument clusters. Whilst the driver has the speedometer firmly in his field of vision, the passenger is responsible for communication and navigation: this area of the cockpit features a smartphone. It can be swivelled by up to 90 degrees in its holder and towards the driver so that the driver can also take a look at the display of the navigation system.

As in the production models from smart, the smart drive app for the iPhone® has all the important features needed whilst driving: phone calls via hands-free system, navigation with a special smart touch and a Car Finder that guides the driver back to the parked car.

Intelligent lightweight design, optimised aerodynamics and state-of-the-art LED technology

With its body made of glass fibre-reinforced plastic the smart forspeed is a real lightweight. The low power-to-weight ratio is conducive to driving pleasure. Moreover, the dynamic two-seater boasts excellent aerodynamics: round, taut forms, a deliberate lack of joints (for example on the single-piece front module), smooth, handleless surfaces on the doors and rear lid and the design of many details based on aircraft construction reduce aerodynamic resistance.

State-of-the-art LED lighting technology contributes to active safety. Furthermore, it is controlled intelligently: daytime running lamps are automatically activated during the daytime. The Citylight system also senses when the forspeed driver turns night into day: photoelectric sensors monitor the brightness and give the command to automatically switch on the low-beam headlamps when necessary.

smart forspeed Concept revealed ahead of Geneva Motor Show Debut

The smart forspeed, a zero-emission roadster, completes smart's electric vehicle line-up, currenlty including a bicycle and scooter

The highly anticipated Geneva Motor Show is right around the corner, and in an effort to build even more anticipation for the event, auto makers are releasing teasers of what we can expect. smart is no exception, as they’ve just launched new photos of the electric smart forspeed concept ahead of its Geneva Motor Show debut.

The smart forspeed, a zero-emission roadster, will complete smart’s electric vehicle line-up, which currently includes a bicycle and scooter. According to smart, the forspeed roadster will reach speeds up to 75 mph with a rear-mounted 40 bhp electric motor and a 7bhp overboost function. The electricity for the engine is stored in a lithium-ion battery with a capacity of 16.5 kWh, and the range should be 84 miles.  As for charging, the smart forspeed concept will plug into a normal 220 volt socket, with a quick charge in about 45 minutes.

In terms of its outer design, the smart forspeed features a high-gloss finish, wind deflectors with integrated solar cells to power the on-board electrics, and a honeycomb grill. Steffen Kohl, Head of Design for Mercedes-Benz, was quoted saying the smart forspeed has a “unique and electric look, but is still recognisable as a smart”.

The interior of the car offers a minimalist design similar to what you would see on a boat, with a notable addition being a smart phone housing that can be tilted 90 degrees to face the driver. Adding a touch of luxury to the smart’s interior are leather door pulls, a leather-trimmed steering wheel and gear knob. The boost switch to unleash the… wait for it… 7bhp… is located in the center console.

Dr. Annette Winkler, head of smart, says the forspeed is not planned as a limited series. “We have to be profitable with smart so it won’t make production,” she said. But she added, “Elements of the car will be carried over into future projects.”

A big thanks to our good friend Markus for the photos.

UPDATE: More photos and details can be found by clicking here.

The New Mercedes-Benz Vito E-CELL Overview

The Vito E-Cell has high-capacity lithium-ion drive batteries offering quiet, emission-free environmentally friendly driving

With the first battery-electric van to be introduced ex factory by any automobile manufacturer, Mercedes-Benz is opening a new chapter in drive technology for light commercial vehicles. Thanks to its emission-free drive system, the Mercedes-Benz Vito E-CELL is ideally suitable for inner-city operations and for particularly environmentally sensitive areas. The Vito E-CELL operates with no emissions and almost silently, and imposes no restrictions on the operator in terms of load capacity and payload. Production of a small series of 100 Vito E-CELL vans has already commenced this year, and a further 2000 units are planned from 2011.

Quiet, emission-free driving in environmentally sensitive areas

Deliveries to inner-city areas and pedestrian precincts, operations in areas with rigorous access restrictions, in-company transport in production shops, delivery access via underground car parks – the quiet, emission-free Mercedes-Benz Vito E-CELL with its purely battery-electric drive system is the perfect answer to the question of delivery operations in environmentally sensitive areas. Moreover, the Vito E-CELL is not only able to carry out its transport assignments in areas with high exhaust pollution, but also where there are noise restrictions protecting e.g. health resorts or in residential areas with night-time driving bans.

In response to the growing environmental burden in the densely populated areas of Europe and other regions of the world, the relevant authorities are increasingly introducing vehicle access restrictions in the form of environmental zones based on emissions or with time constraints. Emission-free vehicles with electric drive are usually exempted. Accordingly the Vito E-CELL is eminently suitable for environmentally sensitive areas, both in commercial and public service operations, and in many areas of the service sector including e.g. parcel and postal deliveries, maintenance work and for other service providers.

There are also numerous incentive schemes for the purchase of emission-free vehicles. These are available in many countries and take widely different forms, ranging from direct purchasing subsidies to significant reductions in toll charges or vehicle taxes and exemption from access restrictions.

The Vito E-CELL is also considerably less expensive to operate. A comparison between the current diesel price and the cost of electrical power shows a factor of four to seven. This means that for the same driving distance, a Vito powered by an internal combustion engine incurs four to seven times the costs of a Vito E-CELL recharged overnight with low-priced off-peak power.

In densely populated areas the future belongs to electric drive

Experts are convinced that in highly populated areas with dense infrastructures, where exhaust and noise pollution levels are high, the future belongs to electrically powered vehicles. Additional incentives include a sense of responsibility on the part of businesses and not least the public relations effect of “clean” drive systems.

Another motivating factor for the development of vehicles with electric drive is the conservation of finite resources such as oil, as well as the political will for greater independence where energy supplies are concerned.

As a pioneer in automobile development and production, Mercedes-Benz has the stated aim of safeguarding and shaping the mobility of the future on a sustainable basis with innovative technologies. The focus is on ecologically justifiable drive technologies such as those collectively termed BlueEFFICIENCY at Mercedes-Benz. The clear objective is emission-free driving, and Mercedes-Benz Vans has come another step closer to this goal with the Vito E-CELL.

All good things come in threes: vans with diesel, gas and battery- electric drive

The Vito E-CELL rounds off the wide range of environmentally compatible vans bearing the Mercedes star to form an ecological trio catering for practically all conceivable operations from specialized short-range to extreme long-distance transport. The lineup has continuously further developed and now almost perfected internal combustion engine systems, natural gas and LPG drive systems, and now purely electric drive.

Mercedes-Benz benefits from a wealth of experience

The Vito E-CELL is based on the wealth of experience in the field of electric drive systems that Mercedes-Benz has accumulated over the decades. As early as 1972 Mercedes-Benz developed its first electric van, the LE 306, which was soon followed by a first large-scale trial with the Mercedes-Benz 307 E. Further experimental vehicles followed with the Mercedes-Benz 308 E and the electrically powered Sprinter, and these are still in customer operations under real conditions today, for example on the North Sea island of Heligoland.

The next step to series production was however always foiled by inadequate battery technology. Apart from insufficient long-term durability, this limited both the payload and operating range to the extent that professional operation in larger numbers was not a viable proposition.

The way is now being cleared by modern lithium-ion batteries with a high energy density, supported by intelligent charging strategies and innovative driving strategies that were not possible in the past. The company is driving the development of new battery systems ahead at full speed, by conducting research and cooperating with partners. The Vito E-CELL will benefit from this when the impending series production commences.

Vito E-CELL: no restrictions in load capacity and payload

With its operating range of around 130 km, the Vito E-CELL meets average customer requirements for a daily van mileage of approx. 50-80 km with a considerable safety margin. At the same time the van’s load compartment is usable with no restrictions whatever. With a payload of around 900 kg depending on equipment specifications, the Vito E-CELL is in every respect a fully-fledged van. Thanks to a top speed of 80 km/h it is also suitable for the short inter-urban stretches that frequently occur in densely populated areas and suburbs.

Externally it is only the decor of the Vito E-CELL that distinguishes it from the familiar appearance of the conventionally powered Vito, as the body is completely unmodified. Even the charging socket has found its place behind the flap usually concealing the fuel filler pipe in the lower section of the B-pillar on the left side of the vehicle. The ground clearance and angle of approach/departure are also practically unchanged compared to the Vito with an internal combustion engine. The Vito E-CELL is therefore equally suitable for facilities with steep ramps and approaches.

Powerful electric motor with high drive torque

In place of the usual four and six-cylinder engines plus peripheral units of the Vito, the engine cover of the Vito E-CELL conceals the electric motor and its ancillary systems. The electric motor, a permanent synchronous unit, develops a continuous output of 60 kW and a peak output of 70 kW. Maximum torque is 280 Nm.

As the full torque is inherently available right from the start in electric motors, the Vito E-CELL delivers dynamic performance at the familiar, high level of modern diesel engines. In view of the typical operating profile for the Vito E-CELL, and in the interests of maximising the operating range of the batteries, the van’s top speed is limited to 80 km/h.

Power is transferred to the front wheels via a single-speed transmission. This efficient unit was likewise developed specifically for the Vito E-CELL.

Vito E-CELL: the only Vito with front-wheel drive

To save installation space for the batteries, and in contrast to the other models in the Vito series, the vehicle has front-wheel drive. With the exception of a few suspension components adopted from the Vito 4×4, the front-wheel drive system was specially developed for the Vito E-CELL.

In addition to the electric motor, other components such as the power electronics, transformer and the mains charging unit are accommodated beneath the engine cover. The 12 V onboard network was also completely newly developed.

High-capacity lithium-ion drive batteries

The batteries are housed under the load compartment floor, where the propshaft and fuel tank are usually located in the Vito. The batteries are modern lithium-ion units with a high performance and load capacity, a high energy density and a nominal voltage of 360 volts. The total capacity of the batteries is 36 kWh, of which 32 kWh are available to power the vehicle. This proportion of around 90 percent is an outstandingly high figure compared to other electrically powered vehicles.

The battery pack of the Vito E-CELL consists of 16 modules with a total of 192 cells. Each of these cells is monitored by a battery management system. To avoid unnecessary power losses and the risk of damage caused by unauthorised persons when the vehicle is parked, a safety system (“Watchdog”) deactivates the high-voltage network when not in use.

Water-cooled electrical components

The batteries, electric motor, converter and other electrical components of the drive system are water-cooled. Unlike an internal combustion engine, an electric motor does not reach its greatest efficiency at around 100 degrees Celsius, but at approx. 30 degrees Celsius. To ensure pleasant conditions for the driver during the colder months of the year despite these comparatively low temperatures, the Vito E-CELL is equipped with a heater booster. This is connected to the high-voltage network and the standard heating circuit in the instrument panel.

Full battery at the charging station after six hours at most

The batteries are charged at charging stations provided to the pilot customers by the two energy providers EnBW and Vattenfall. These companies are participating in the customer trials as cooperation partners in the Berlin (Vattenfall) and Stuttgart (EnBW) regions. The charging stations are installed on the business premises of the fleets involved. The charging socket of the Vito E-CELL is connected to the station using a standard seven-pin charging cable.

The batteries of the Vito E-CELL are charged at 380/400 volt mains. The onboard chargers have an output of 6.1 kW. The charging time depends on the charge status of the batteries, and takes a maximum of six hours if the batteries are fully discharged.

Using an additional charging cable with a conventional domestic power plug, the Vito E-CELL can also be charged from the 230 volt mains if required. This may become necessary if the van is not at the charging station provided when left overnight. In this case the charging time is doubled, however.

Intelligent charging technologies lower CO2 emissions and costs

The design of the Vito E-CELL incorporates intelligent charging technology to reduce both CO2 emissions and costs. The necessary charging intervals are defined with the customer depending on the van’s operating profile.

The Vito E-CELL features a Smart Charge Communication Unit (SCCU) as standard, making intelligently controlled charging possible. This ensures that within the defined period, the van is charged precisely when the energy providers supply “green” electrical power at off-peak, overnight rates. The result is a further, drastic reduction in CO2 emissions within the overall energy balance of the Vito E-CELL (“Well to Wheel”), quite apart from the vehicle’s zero-emission performance during actual operation.

Moreover, at the multifunction steering wheel and in the instrument cluster, the charging units can be individually set to charge at times when not only ecologically generated, but also low-cost electrical power is available. This can also be done centrally on a PC by the scheduler. The SCCU also allows parallel charging of several vehicles in a fleet, without overloading the mains network.

Apart from this, the ability to charge the batteries at the company’s own charging station or power sockets opens up intriguing perspectives: no more time-consuming trips to the filling-station, and if tours are cleverly planned neither the drivers nor fleet management need to worry about energy supplies for the vehicles.

Schedulers can control Vito E-CELL assignments according to charge status

Vehicle availability can also be calculated depending on the charge status of the batteries. A scheduler is able to call up the charge status and therefore the available operating range of the Vito E-CELL on his computer screen, and precisely determine whether a particular van is able to carry out an additional assignment at short notice.

All these intelligent control possibilities protect the environment while optimising customer benefits individually in widely differing businesses and operating conditions. At the same time these complex controls reduce loads on the batteries as far as possible, prolonging their operating life.

Recuperation: braking energy converted into electrical power

In the interests of maximising the operating range of the Vito E-CELL, its batteries are also charged by energy recuperation while on the move, i.e. by converting braking energy into electrical power. Recuperation not only takes place when operating the brakes, but also on the overrun and when reducing speed. All this is in interaction with the new ESP® system.

Based on the long-wheelbase Vito

The Vito E-CELL is based on the long-wheelbase Mercedes-Benz Vito with a standard roof. The long wheelbase of 3200 mm provides the necessary underbody space for the traction batteries. With a permissible gross vehicle weight of 3050 kg, the approx. 900 kg payload of the Vito E-CELL is surprisingly high.

This large transport capacity is firstly due to the relatively compact and therefore light lithium-ion battery, which has a high energy density compared to conventional accumulators. Secondly, it is not least due to intelligent integration of the electric drive system into the bodyshell.

The Vito E-CELL is available with both left and right-hand drive.

Extensive and practically oriented standard equipment

The equipment level of the Vito E-CELL has in no way suffered from the efforts to achieve the highest possible payload. In addition to the heater booster, all 100 Vito E-CELL vans have an extensive range of standard equipment plus a heatable luxury seat for the driver, a multifunction steering wheel, heatable and electrically adjustable exterior mirrors, a two-seater bench for the co-driver, two sliding doors, a tailgate and the “CARGO” equipment package.

A reversing camera with a monitor in the cab’s COMAND system and the reverse warning device ensure that when manoeuvring at slow speed, the driver is able to recognise obstacles and also quickly notice pedestrians who have not heard the quiet Vito E-CELL approaching.

Active and passive safety at the highest level

The Vito E-CELL has the same, exemplary level of safety as all Vito models with an internal combustion engine. In the event of a collision the batteries are protected by a crash element. When the airbag control unit is triggered, the high-voltage technology is automatically deactivated. The Vito E-CELL has already impressively demonstrated its high safety standard in several crash tests. And should a Vito E-CELL be involved in an accident, the emergency services have special recovery guidelines available to them.

Active safety is also at the acknowledged, high level found in every Vito with an internal combustion engine. Like all other Vito models, the Vito E-CELL features a fully-fledged Electronic Stability Program (ESP) with all the familiar functions, plus a driver airbag and double co-driver airbag.

Mercedes-Benz has ensured a high level of operating safety with extensive trials. To this end, more than a dozen Vito E-CELL vans have undergone extended test drives both on enclosed test tracks and on the roads. Whether in the icy conditions of Scandinavia or the heat of Spain – the Vito E-CELL has already demonstrated its high everyday practicality during the trial phase.

The Vito E-CELL is produced on the same line as the conventional Vito

In contrast to other electrically powered vans, Mercedes-Benz is the first manufacturer to produce the Vito E-CELL on the same lines, together with all the other Vito models, in its Vitoria plant. This further demonstrates that the Vito E-CELL is by no means an experimental vehicle or a prototype, but rather a van on its way to series production.

In view of the completely different drive configuration including a front-wheel drive module, the battery pack under the load compartment floor and the omission of many components, numerous changes and special training for all the personnel involved were necessary in production.

100 Vito E-CELL vans with fleet operators in two cities

Mercedes-Benz will deliver 100 Vito E-CELL vans to customers between August and December this year. Half each will be taken into operation in Berlin and Stuttgart, and further units will be used in the Basque region of Spain early next year, i.e. on the homeground of the Vito E-CELL. The main areas of operation are therefore concentrated on densely populated areas. These not only differ in size but also in topographical terms, ensuring different operating conditions and therefore additional findings.

The customers concerned are predominantly fleet operators. Both the fleet managers and drivers are being intensively trained in the control and operation of the Vito E-CELL, and carefully familiarized with its special features. This also extends to separate operating instructions for the Vito E-CELL.

The usual high quality of service thanks to well-trained personnel

Both in Berlin and Stuttgart, two workshop partners will be responsible for servicing the Vito E-CELL. Their personnel are undergoing thorough theoretical and practical training as a multi-stage process. Service specialists will also be on hand during the start-up phase in case unforeseen problems occur. The European emergency call center operated by Mercedes-Benz in Maastricht is also able to answer queries.

Mercedes-Benz is ensuring the customary, high quality of service processing for the Vito E-CELL. The van absolves the standardised workshop processes, and is e.g. diagnosed using the existing diagnostic systems. This further demonstrates the practically-oriented configuration of the Vito E-CELL with a view to series production.

Innovative business model: monthly user charge rather than purchase price

The customer trials for the Vito E-CELL are scheduled for four years and roughly 80,000 km per vehicle, after which the 100 vans will be returned to Mercedes-Benz. For this reason the customers are not purchasing their vehicles, but rather renting and financing them by paying a monthly user charge which also includes all the servicing for the Vito E-CELL. Ideally the 100 Vito E-CELL vans will cover a total of around eight million kilometres in roughly one dozen fleets during the customer trials – which will provide an unrivalled wealth of experience for the further development of electric drive systems in light commercial vehicles.

Financial support from the federal government

The Vito E-CELL project is being supported from the public purse in various ways. Within the support period, Vito E-CELL customers are able to use the van at no charge for several months. The financial resources are being provided by the German federal government as part of its Economic Support Package II, in which the Federal Ministry of the Environment and Nature Conservation is supporting the development and industrialisation of the Vito E-CELL. This applies to the production and testing of experimental vehicles, as well as the 50 vans for the customer trials in Berlin.

While large fleet operators are the main concern in Berlin, the focus of the customer trials to be held in parallel in Stuttgart is on both tradesmen and fleets. In this case the Federal Ministry of Transport, Construction and Urban Development is supporting customer operations in the Stuttgart pilot region for electro-mobility.

In Spain the Basque government is assisting with the construction of the special production facilities for the Vito E-CELL.

In parallel with the practical trials, Mercedes-Benz will evaluate data such as route profiles, operating ranges and other parameters in order to tailor electrically powered vehicles even more precisely to customer requirements.

Next step: series production of the Vito E-CELL starting soon

Mercedes-Benz will have built the small series of 100 vans at the Vitoria plant by the late autumn of this year. The next steps are already scheduled: a further 2000 units are already planned from 2011.

2011 Mercedes-Benz S400 HYBRID and ML450 HYBRID SUV Overview

Mercedes-Benz offers two hybrid models for the 2011 model year, the S400 HYBRID sedan and the ML450 HYBRID SUV

Mercedes-Benz offers two innovative hybrid models for the 2011 model year – the S400 HYBRID premium luxury sedan and the ML450 HYBRID sport utility vehicle. Hybrid power is one of several fuel-efficient choices offered by Mercedes-Benz, the global leader in diesel passenger cars. In addition to an entire generation of super-clean, quiet BlueTEC diesel cars, Mercedes-Benz also leads the industry in development of fuel cell vehicles and offers cars powered by compressed natural gas in a number of global markets.

Characterized as a “mild hybrid,” the S400 HYBRID (335 total hp, 381 lb.-ft. of torque) comes with the world’s first lithium-ion battery designed specifically for automotive use. The light-weight, high-capacity lithium-ion battery powers a 20-horsepower electric motor, which works with a 275-hp V6 gasoline engine to provide impressive fuel economy.

On the SUV side of the Mercedes-Benz family, the ML450 HYBRID comes with two electric motors and a 275-hp V6 gasoline engine that work together to provide impressive hybrid power with fuel economy estimated at 21 miles per gallon around town and 24 mpg on the highway.

Hybrids Ideal For Atkinson-Cycle Engine

On both hybrids, Mercedes-Benz engineers optimized the 3.5-liter V6 engine for good fuel economy by taking advantage of the Atkinson principle. By delaying the closing of each intake valve, the intake stroke effectively becomes longer than the compression stroke, increasing thermal efficiency, which reduces fuel consumption and exhaust emissions.

Although Atkinson engines inherently produce less low-speed torque and throttle response, they are ideal for hybrid vehicles because the electric motor compensates for this disadvantage by working with the gasoline engine to provide excellent throttle response on acceleration. The Atkinson-cycle V6 has different cylinder heads, pistons and camshafts as well as modified variable valve timing control and a low-load oil pump for good fuel economy.

30 Percent Better Fuel Economy with S400 HYBRID

The Mercedes-Benz S400 HYBRID uses the V6 gasoline engine, a magneto-electric motor and sophisticated hybrid electronics to produce 30 percent better fuel economy than a comparable S550 model. Not only does the electric motor make 20 horsepower, but it also produces an impressive starting torque of 118 lb.-ft., while the gasoline engine develops 275 hp and 258 lb.-ft. of torque.

A powerful computer controls the hybrid system, recalculating the best operating mode 160 times a second. Capable of up to 50 million calculations per second, the system works to maintain an ideal balance between fuel economy and performance.

Light, Powerful Lithium-Ion Battery

The 120-volt lithium-ion battery weighs less than most other batteries and takes up less space, but has high energy density for its size. As a result, it can be installed in the engine compartment, so the car’s ample trunk capacity and spacious interior are not affected. The lithium-ion battery has a high-strength steel housing, a separate cooling circuit, and its cells sit in a special gel that dampens jolts and vibration.

Strong Electric Motor Provides Many Benefits

Characterized as a “mild hybrid,” the S400 HYBRID gasoline engine and electric motor work together for responsive performance, and its driveline includes a specially configured seven-speed automatic transmission, a transformer to power the 12-volt vehicle system and intelligent operating electronics. Acting both as the starter and generator, the disc-shaped electric motor is mounted in the torque converter housing, between the engine and transmission. A 120-volt, three-phase AC external-rotor magneto motor, its high torque is especially significant during acceleration, which is otherwise one of the highest fuel consumption modes. The electric motor also helps to dampen drivetrain noise and vibration, which means even better ride comfort.

The S400 HYBRID accelerates from zero to 60 miles per hour in 7.2 seconds and reaches an electronically limited top speed of 155 mph. Fuel economy is even better than an S-Class sedan powered only by a conventional V6 engine, and CO2 emissions are 21 percent lower.

A Fuel-Saving Start-Stop Feature

The hybrid system includes a fuel-saving start-stop feature that turns off the gasoline engine below nine mph when braking to a stop. When the S400 HYBRID is at a traffic light, for example, the gasoline engine is off, but the AC compressor and steering pump are operated electrically, so air conditioning and power steering are fully operational.

As soon as the driver releases the brakes or touches the gas pedal, the gasoline engine starts immediately, and works with the electric motor for good performance. Since the direct-drive electric motor operates at a much higher speed than a conventional geared starter motor, the engine starts instantly and imperceptibly, also avoiding the usually high exhaust emissions during a conventional starting mode.

It Even Recycles Energy

During braking, the electric motor acts as a generator, recovering kinetic energy and storing it in the lithium-ion battery. Under heavy braking, the vehicle’s conventional brakes also come into play. Recovered energy is stored in the battery and re-used whenever the electric motor is running.

During deceleration with no braking, the electric motor already acts as a generator, recovering energy and helping to slow the car. When the driver just touches the brake pedal, the generator output increases, which feels like heavier braking. Only when more brake pedal pressure is applied do the conventional wheel brakes come into action. These three stages are controlled seamlessly, so the driver perceives the system simply as smooth, responsive braking.

Cleverly Located Controls

Alternating current from the three-phase motor is converted into 120-volt direct current in a converter located where the starter motor used to go. Because the current flow sometimes measures as high as 150 amperes, the system is equipped with its own cooling circuit. A transformer in the right front wheel powers an on-board 12-volt system, which includes a conventional lead-acid battery in the trunk with convenient jump leads. Since most transmission oil pumps are engine-driven, an electric auxiliary oil pump ensures lubrication of the transmission in driving modes when the gasoline engine is off.

The S400 HYBRID has the same interior room, luxury and convenience features as other S-Class vehicles. The model is differentiated by unique seven-twin-spoke 18-inch wheels and HYBRID logos on the trunk lid and dash as well as BlueEfficency badging on the front fenders. A special hybrid pictogram within the speedometer shows the energy flow, energy recovery and battery charge.

The ML450 HYBRID Boasts 30 Percent Better Fuel Economy

Considered a “full hybrid,” the Mercedes-Benz ML450 HYBRID uses the V6 gasoline engine, two magneto-electric motors and sophisticated hybrid electronics to produce more than 30 percent better fuel economy than a comparable V8-powered ML550.

Integrated within the modified automatic transmission, each electric motor serves a specific purpose. Dedicated to pulling away under electric power, the motor on the transmission output shaft generates 80 hp and 192 lb.-ft of torque. Located closer to the gasoline engine, the other electric motor is set up specifically for acceleration and is rated at 83 hp and 173 lb.-ft of torque.

Working with both electric motors when full power is needed, the gasoline engine develops 275 hp and 258 lb.-ft. of torque. The electric motors are powered by a liquid-cooled, 288-volt nickel-metal-hydride battery that’s hidden under the rear cargo floor. A powerful computer controls the hybrid system, recalculating the best operating mode 160 times a second. Capable of up to 50 million calculations per second, the system works to maintain an ideal balance between fuel economy and performance.

During parking and low-speed operation, the ML450 HYBRID runs on the electric drive only. On hard acceleration, the gasoline engine is started automatically, and it works seamlessly with the two electric motors for surprisingly good performance. The hybrid system includes a convenient start-stop function that turns off the gasoline engine – for example, when coasting up to a red light – and re-starts it during acceleration.

When the ML450 HYBRID is at a traffic light, for example, the gasoline engine is off, but the AC compressor and steering pump are operated electrically, so air conditioning and power steering are fully operational. A Silent Start function provides noiseless starting of the gasoline engine.

During braking, the electric motor acts as a generator, slowing the SUV and recovering kinetic energy. Under heavy braking, the vehicle’s conventional brakes also come into play. Recovered energy is stored in the battery and re-used whenever the car runs only on the electric motors.

The ML450 HYBRID is differentiated by a HYBRID logo on the rear lift gate, a revised front hood with two power domes and unique five-twin-spoke 19-inch wheels. However, the HYBRID has the same interior room, convenience and safety features as other M-Class vehicles.

Mercedes-Benz SLS AMG E-Cell on the Atlanterhavsveien

Mercedes-Benz released a new video of the SLS AMG E-Cell on the Atlanterhavsveien (also known as the Atlantic Road) in Norway

Last week we brought you the first look at the all new Mercedes-Benz SLS AMG E-Cell and now Mercedes has released a new video of the electric beast on the Atlanterhavsveien (also known as the Atlantic Road).  The video is nearly ten minutes long and could be one of the quietest supercar videos ever.

Despite being battery powered, the Mercedes-Benz SLS AMG E-Cell only just fails to match the performance of its sibling that is fitted with a 6.3-litre V8 engine.  With the single-speed transmission, the SLS AMG E-Cell does not go through gear changes and acceleration surges which will make the driver feel as if this is one of the fastest cars on the road.

In case you missed our previous post, the E-Cell features a lithium-ion polymer battery pack and electric motors which produce 392 kW (526 bhp / 533 PS) and 880 Nm (649 lb-ft) of torque. That is enough to propel the SLS AMG E-Cell from 0-62 mph in 4.0 seconds, compared to 3.8 seconds in the standard SLS.

Unique to the SLS AMG E-Cell is the new extended front apron, an extendable front splitter, a wider grille, LED headlights, and 19″ front and 20″ rear wheels. Inside is a radically redesigned center console that boasts a ten-inch touch screen infotainment system, capable of operating audio, climate, and navigation functions while also monitoring the flow of power from the four electric motors.  If all of this is not enough to get you excited about the new Mercedes E-Cell, you also have the “AMG lumilectric magno paintwork”.

According to Dr Dieter Zetsche, Chairman of Daimler AG and head of Mercedes-Benz Cars, the SLS AMG is “set to become one of the most coveted sports cars of our time”.

smart fortwo electric drive Coming to the U.S. and Canada

The second generation smart fortwo electric drive is powered by a lithium-ion battery developed by Tesla Motors Inc.

The smart fortwo electric drive is coming to the U.S. and Canada this fall after a successful launch in European cities. The electrically powered smart fortwo has been rolling off the production line since November 2009 – and due to the huge demand the initial production volume has been increased from 1000 to 1500 vehicles. The second generation smart fortwo electric drive is equipped with an innovative and highly efficient lithium-ion battery. It is neatly accommodated between the axles, which means that space is not compromised in any way in the intelligent two-seater vehicle. A 30 kW electric motor is fitted at the rear. This provides for very good acceleration and high agility with 120 Newton metres of torque that are immediately available.

The smart fortwo electric drive can be charged at any normal household socket. The fully charged battery has sufficient power to cover approximately 135 kilometres in accordance with the New European Driving Cycle, making it ideal for urban use. smart has made electric drive a practical alternative for mobility with zero local emissions in urban areas. The first of the new smart fortwo electric drive vehicles were handed over to customers in Berlin at the end of 2009, and the environmentally friendly pioneer will now demonstrate its suitability for everyday use in further cities in Europe, North America and Asia. From 2012 the smart fortwo electric drive will be available to anyone interested in almost 40 smart markets.

Marc Langenbrinck, responsible for brand management at smart says “In 1998 smart revolutionised urban mobility with the unique smart fortwo vehicle concept. Now smart is once again taking on a pioneering role and redefining zero-emission urban mobility. We are the first manufacturer to launch a series-produced electric vehicle. Daimler is spearheading electric mobility with the smart fortwo electric drive. The smart fortwo electric drive is a further logical step in the evolution of the smart brand which boasts the fleet with the lowest fuel consumption anyway.”

Environmental friendliness and state-of-the-art functionality have been defining features of the smart fortwo ever since it was launched more than ten years ago. Since then its innovative concept has combined sustainable, forward-looking technologies with individual urban mobility. With a length of just over two and a half metres the extremely compact vehicle can also park perpendicular to the flow of traffic. In addition, the space-saving and environmentally friendly two-seater currently has the lowest fleet consumption and it brings its occupants to their destination comfortably and safely. Its design is fresh, youthful, modern and yet sophisticated and has made it an automotive lifestyle icon which shows that mobility, responsibility to the environment and joie de vivre are compatible with one another. The smart fortwo has established a class of its own.

smart fortwo electric drive offers innovative driving fun

The new smart fortwo electric drive, which started rolling off the production line in November 2009, is a logical continuation of a very ambitious goal: the production of a well-engineered, attractive city car that has no local exhaust gas emissions i.e. a zero emission vehicle. In 2007 smart kicked off zero-emission motoring in London with its tough city traffic conditions. Since then 100 smart fortwo electric drives of the first generation have been in practical customer operation there. The feedback from the UK capital has been very positive and confirms the high degree of maturity of this vehicle concept.

In 2008 smart presented the second generation smart fortwo electric drive, a more advanced electric drive with an innovative lithium-ion battery. Lithium-ion technology has decisive advantages over other types of batteries including better performance, shorter charging times, a long life and high reliability. Marc Langenbrinck says “The second generation smart fortwo electric drive is based on a successful and accepted vehicle concept with character and inherent environmentally friendly characteristics. Its innovative electric battery drive makes it the perfect car for the city: it is agile, economical and climate-friendly. Motoring with zero local emissions in an urban environment has become a reality. This equates to driving fun with no compromises.”

Electric drive factored in from the very first concept

The smart fortwo electric drive is a smart fortwo that does not make any compromises with regard to safety, agility, comfort and space. Electric drives have been part of the smart concept right from the start. The later integration of the components needed for electric drive was planned at a very early stage. For example, there is space for the battery in the underfloor between the axles where the tank is located in other smart models. The electric drive module does not limit the space available in the smart fortwo electric drive in any way; there is just as much interior and luggage compartment space as in a smart fortwo with a combustion engine.

Powerful drive

A 30 kW magneto-electric motor is installed at the rear of the new smart fortwo electric drive and reacts directly without delay. Powerful torque of 120 Newton metres is immediately available. This results in a surprising amount of power when pulling away. The smart fortwo electric drive accelerates from 0 – 60 km/h in 6.5 seconds – just as quickly as a petrol model which it initially leaves behind it. After a year of driving the first generation smart fortwo electric drive in everyday conditions on British roads one of the participants in the large-scale London trial said “You can beat anything at the lights”. The maximum speed of the smart fortwo electric drive has been deliberately limited to 100 km/h, a suitable maximum speed for the city.

Thanks to the power characteristic of the electric motor, just one single fixed gear ratio is required. There is no need for any gear changing – a major advantage in dense city traffic. To reverse, the engine’s direction of rotation changes. “Fantastic and easy to drive. You just get in, turn on and go” was how experienced users from London summed up the smart fortwo electric drive.

The second generation smart fortwo electric drive is powered by a lithium-ion battery developed by Tesla Motors Inc. with electrical energy of 16.5 kWh. It is simple to charge at any fused 220 Volt socket. A fully charged battery is sufficient for up to 135 kilometres of driving fun (NEDC). This range is more than enough for city traffic as studies have shown that cars drive an average of 30 – 40 kilometres per day in towns and cities. For this, the vehicle only needs to be charged for three hours. At an average speed of 25 – 30 km/h that is normal in city traffic the smart fortwo electric drive can drive for around four to five hours continuously before it needs to be recharged. Plugging the car in overnight will fully recharge the battery.

Generation differences

First generation smart fortwo electric drive Second generation smart fortwo electric drive
In everyday use in London since 2007 Production of a small series started at the end of 2009
Battery: NaNiCl (sodium-nickel-chloride), works at temperatures between 280 and 320 degrees Celsius, and therefore needs to be heated. Also has an insulated casing like a thermos flask. Battery: lithium-ion, works at normal temperatures. The lithium-ion battery enables a cold start at minus 25 degrees Celsius. More useable energy with the same size. The same battery size as for the first generation smart was chosen. The range has increased from 100 km to 135 km.
Power output: 20 kW Power output: 20 kW plus peak power output of 30 kW for approximately 2 minutes. The peak power can be called up with the kickdown function.

Electronics optimise the battery status and power consumption

Special electronics ensure that all is well with the battery. This battery management system constantly monitors voltage, electricity and temperature. If one of these parameters reaches a specified limit – for example when driving up long hills at constant peak power (kickdown) – the electronics reduce the power output. However, this is barely noticeable and it rules out the risk of battery overload.

The electronics also monitor the charging process and control the capacity display. The vehicle’s power electronics supply the vehicle’s electrical system with electric current from the battery via a DC/DC converter. In addition, they also control the heating and air conditioning, for example, to minimise the strain on the battery. Clever drivers can air condition their smart fortwo electric drive in advance as long as their vehicle is being charged at home – the long-standing dream of stationary cooling becomes a reality! No other car offers this comfortable option.

Extensive equipment

The new second generation smart fortwo electric drive is based on the smart fortwo coupé/cabrio with high quality equipment. As well as air conditioning with automatic temperature control and pre-air conditioning, the equipment includes smart radio 9, electric power steering, electric windows, electrically adjustable and heated door mirrors, a two-spoke leather steering wheel, leather gear knob and 12-spoke alloy wheels. In addition to the battery indicator, an ammeter shows the consumption and the recuperated energy. Furthermore, all new second generation smart fortwo electric drives have green painted alloy wheels, green mirror caps, green contrast components and a green tridion cell created with green adhesive foil. The words “electric drive” on the rear and in the mirror triangle also draw attention to the vehicle’s special status.

Very low costs

There are also numerous factors in different countries that make electric mobility attractive for customers. Tax relief and other government subsidies play an important role. For example, the state of Monaco offers tax relief of up to €9,000 to electric car owners. Other countries have also set up funding programmes for sustainable mobility. France grants a “super environment incentive” of €5000 for every vehicle emitting less than 60 grams of CO2 per kilometre. In Great Britain there is a bonus of up to ₤5000 and in Belgium of €4540. In Denmark such cars are exempt from the extremely high registration tax and there are lots of further examples in Europe. In the USA there is a federal tax benefit of up to $7500 plus additional benefits depending on the state or city. China and Japan have announced subsidies of €6,500 and €11,000 respectively.

The maintenance costs are considerably lower than those of a smart with a combustion engine as the battery, motor and other components of the electric drive are maintenance-free.

smart fortwo electric drive in major cities in Europe and the USA

Since the end of 2009 the second generation smart fortwo electric drive has been delivered to selected customers. Leases are offered for a period of four years and 60,000 kilometres. The first vehicles were handed over to customers in December within the framework of the “e-mobility Berlin” project. Here, in cooperation with the energy provider RWE and with the support of the German government and the city of Berlin, Daimler is creating ideal conditions for running battery-driven vehicles with no local emissions. This includes setting up a network of electricity charging stations that enable intelligent communication between electric vehicles and the power network so that the battery can be charged when electricity is cheapest. But as mentioned, the smart fortwo electric drive can also be charged at any household safety socket with a 16 amp fuse (standard in Germany and other countries).

Further new generation smart fortwo electric drive vehicles will take to the roads of Hamburg, Paris, Rome, Milan, Pisa, London and the Midlands, Madrid, Zurich, Portugal, Denmark, the Czech Republic, Austria, Belgium and the Netherlands during the first half of 2010. In the autumn of 2010 the smart fortwo electric drive will then also be launched in cities in the USA and Canada, and from 2011 in some Asian countries. There is already a very lively demand for the smart fortwo electric drive, and from 2012 it will be produced in large volumes as a normal part of the smart range and sold via the smart dealer network. This third generation will be fitted with a new lithium-ion battery which Daimler is developing to production maturity in cooperation with Evonik. The lithium-ion battery currently used comes from Tesla and represents state-of-the-art technology. However, further progress is anticipated. The main differences between the two batteries lie in the structural design. The Tesla battery consists of lots of cylinder-shaped cells. The Daimler battery will be made up of fewer but larger plate units. This will first and foremost enable a greater energy density to be achieved (with greater energy content for a higher range) and an even longer life.

With the smart fortwo electric drive the brand is underlining its pioneering role on the road to attractive individual mobility with no local emissions in cities and urban areas. Dr. Joachim Schmidt, Head of Sales and Marketing at Mercedes-Benz Cars says “All in all we believe that the outlook for electric mobility is good. Whilst our competitors are still presenting electric show cars, smart brought production models that are fully suitable for everyday use to the roads last year. This once again demonstrates our technical expertise and responsibility.”

smart at the Geneva Motor Show 2010: smart fortwo electric drive

Minimum stress and easy-going joie de vivre are aims of the new smart fortwo electric drive which is rolling off the production line

Spring is in the air at this year’s Geneva Motor Show and invites visitors to the smart stand to take a break and recharge their batteries. Minimum stress and easy-going joie de vivre are also declared aims of the new smart fortwo electric drive which has been rolling off the production line at smart’s factory in Hambach, France since mid November 2009. Unlike its predecessor, the electrically driven smart fortwo of the second generation is fitted with an innovative and highly efficient lithium-ion battery. It is housed in a space-saving position between the axles, which means that space is not compromised in any way in the intelligent two-seater vehicle. A 30 kW electric motor is fitted at the rear. This provides for good acceleration and high agility with 120 Newton metres of torque that are immediately available. The smart fortwo electric drive can be charged at any normal household socket. In Germany, a full battery charge costs approximately two euros and is sufficient for a range of around 135 kilometres – more than enough for city traffic. smart has made electric drive a practical alternative for mobility with zero local emissions in urban areas. The first models of the new smart fortwo electric drive were handed over to customers in Berlin on 17 December 2009. Further cities in Europe and the USA will follow, allowing the environmentally friendly trendsetter to demonstrate its suitability for everyday use. From 2012 the smart fortwo electric drive will be available to anyone interested.

Marc Langenbrinck, responsible for brand management at smart says “In 1998 smart revolutionised urban mobility with the unique smart fortwo vehicle concept. Now smart is once again taking on a pioneering role and redefining zero-emission urban mobility. We are the first manufacturer to launch a series-produced electric vehicle. Daimler is spearheading electric mobility with the smart fortwo electric drive. The smart fortwo electric drive is a further logical step in the evolution of the smart brand which boasts the fleet with the lowest fuel consumption anyway.”

Environmental friendliness and state-of-the-art functionality have been defining features of the smart fortwo ever since it was launched more than ten years ago. Since then its innovative concept has combined sustainable, forward-looking technologies with individual urban mobility. With a length of just over two and a half metres the extremely compact vehicle can also park perpendicular to the flow of traffic. In addition, the space-saving and environmentally friendly two-seater currently has the lowest fleet consumption and it brings its occupants to their destination comfortably and safely. Its design is fresh, youthful, modern and yet sophisticated and has made it an automotive lifestyle icon which shows that mobility, responsibility to the environment and joie de vivre are compatible with one another. The smart fortwo has established a class of its own.

smart fortwo electric drive offers innovative driving fun

The new smart fortwo electric drive, which started rolling off the production line in mid November 2009, is a logical continuation of a very ambitious goal: the production of a well-engineered, attractive city car that has no local exhaust gas emissions i.e. a zero emission vehicle. In 2007 smart kicked off zero-emission motoring in London with its tough city traffic conditions. Since then 100 smart fortwo electric drives of the first generation have been in practical customer operation there. The feedback from the UK capital has been very positive and confirms the high degree of maturity of this vehicle concept.

In 2008 smart presented the second generation smart fortwo electric drive, a more advanced electric drive with an innovative lithium-ion battery. Lithium-ion technology has decisive advantages over other types of batteries including better performance, shorter charging times, a long life and high reliability. Marc Langenbrinck says “The second generation smart fortwo electric drive is based on a successful and accepted vehicle concept with character and inherent environmentally friendly characteristics. Its innovative electric battery drive makes it the perfect car for the city: it is agile, economical and climate-friendly. Motoring with zero local emissions in an urban environment has become a reality. This equates to driving fun with no compromises.”

Electric drive factored in from the very first concept

The smart fortwo electric drive is a smart fortwo that does not make any compromises with regard to safety, agility, comfort and space. Electric drives have been part of the smart concept right from the start. The later integration of the components needed for electric drive was planned at a very early stage. For example, there is space for the battery in the underfloor between the axles where the tank is located in other smart models. The electric drive module does not limit the space available in the smart fortwo electric drive in any way; there is just as much interior and luggage compartment space as in a smart fortwo with a combustion engine.

Powerful drive

A 30 kW magneto-electric motor is installed at the rear of the new smart fortwo electric drive and reacts directly without delay. Powerful torque of 120 Newton metres is immediately available. This results in a surprising amount of power when pulling away. The smart fortwo electric drive accelerates from 0 – 60 km/h in 6.5 seconds – just as quickly as a petrol model which it initially leaves behind it. After a year of driving the first generation smart fortwo electric drive in everyday conditions on British roads one of the participants in the large-scale London trial said “You can beat anything at the lights”. The maximum speed of the smart fortwo electric drive has been deliberately limited to 100 km/h, a suitable maximum speed for the city.

Thanks to the power characteristic of the electric motor, just one single fixed gear ratio is required. There is no need for any gear changing – a major advantage in dense city traffic. To reverse, the engine’s direction of rotation changes. “Fantastic and easy to drive. You just get in, turn on and go” was how experienced users from London summed up the smart fortwo electric drive.

The second generation smart fortwo electric drive is powered by a lithium-ion battery developed by Tesla Motors Inc. with capacity of 16.5 kWh. It is simple to charge at any fused 220 Volt socket. A fully charged battery is sufficient for up to 135 kilometres of driving fun (NEDC). This range is more than enough for city traffic as studies have shown that cars drive an average of 30 – 40 kilometres per day in towns and cities. For this, the vehicle only needs to be charged for three hours. At an average speed of 25 – 30 km/h that is normal in city traffic the smart fortwo electric drive can drive for around four to five hours continuously before it needs to be recharged. Plugging the car in overnight will fully recharge the battery.

Special electronics ensure that all is well with the battery. This battery management system constantly monitors voltage, electricity and temperature. If one of these parameters reaches a specified limit – for example when driving uphill at constant peak power (kickdown) – the electronics reduce the power output. However, this is barely noticeable and it rules out the risk of battery overload.

The electronics also monitor the charging process and control the capacity display. The vehicle’s power electronics supply the vehicle’s electrical system with electric current from the battery via a DC/DC converter. In addition, they also control the heating and air conditioning, for example, to minimise the strain on the battery. Clever drivers can air condition their smart fortwo electric drive in advance as long as their vehicle is being charged at home – the long-standing dream of stationary cooling becomes a reality! No other car offers this comfortable option.

Extensive equipment

The new second generation smart fortwo electric drive is based on the smart fortwo coupé/cabrio with high quality equipment. As well as air conditioning with automatic temperature control and pre-air conditioning, the equipment includessmart radio 9, electric power steering, electric windows, electrically adjustable and heated door mirrors, a two-spoke leather steering wheel, leather gear knob and 12-spoke alloy wheels. In addition to the battery indicator, an ammeter shows the consumption and the recuperated energy. In addition, all new second generation smart fortwo electric drives have green painted wheels, green mirror caps, green contrast components and a green tridion cell created with green adhesive foil. The words “electric drive” on the rear and in the mirror triangle also draw attention to the vehicle’s special status.

Very low costs

Based on German electricity prices it costs approximately two euros to drive the smart fortwo electric drive for 100 kilometres (even cheaper with off-peak electricity ). This is less than the price of two litres of petrol. Electric power is much cheaper in lots of countries. The maintenance costs are considerably lower than those of a smart with a combustion engine as the battery, motor and other components of the electric drive are practically maintenance-free.

There are also numerous other factors that make electric mobility attractive for customers. Tax relief and other government subsidies are an important aspect. For example, the state of Monaco offers tax relief of up to €9,000 to electric car owners. Other countries have also set up funding programmes for sustainable mobility. France grants a “super environment incentive” of €5000 for every vehicle emitting less than 60 grams of CO2 per kilometre. China and Japan have announced subsidies of €6,500 and €11,000 respectively.

smart fortwo electric drive in major cities in Europe and the USA

Since the end of 2009 the second generation smart fortwo electric drive has been delivered to selected leasing customers. Leases are offered for a period of four years and 60,000 kilometres. The first vehicles were handed over to customers in December within the framework of the “e-mobility Berlin” project . Here, in cooperation with the energy provider RWE and with the support of the German government and the city of Berlin Daimler is creating ideal conditions for running battery-driven vehicles with no local emissions. This includes setting up a network of electricity charging stations that enable intelligent communication between electric vehicles and the power network so that the battery can be charged when electricity is cheapest. But as mentioned, the smart fortwo electric drive can also be charged at any household safety socket with a 16 amp fuse (standard in Germany and other countries).

Further vehicles of the new generation smart fortwo electric drive will take to the roads of Hamburg, Paris, Rome, Milan, Pisa and Madrid and they will also be deployed in further projects in Europe. Start: in the first half of 2010. Some of the models will also be sent to US cities in the second half of 2010.

There is already a very lively demand for the smart fortwo electric drive, and from 2012 it will be produced in large volumes as a normal part of the smart range and sold via the smart dealer network. This third generation will be fitted with a new lithium-ion battery which Daimler is developing to production maturity in cooperation Evonik. The lithium-ion battery currently used comes from Tesla and represents state-of-the-art technology. However, further progress is anticipated. The main differences between the two batteries lie in the structural design. The Tesla battery consists of lots of cylinder-shaped cells. The Daimler battery will be made up of fewer but larger plate units. This will first and foremost enable a greater energy density to be achieved (and therefore a higher range) and an even longer life.

With the smart fortwo electric drive the brand is underlining its pioneering role on the road to attractive individual mobility with no local emissions in cities and urban areas. Dr. Joachim Schmidt, Head of Sales and Marketing at Mercedes-Benz Cars says “All in all we believe that the outlook for electric mobility is good. Whilst our competitors are still presenting electric show cars, smart brought production models that are fully suitable for everyday use to the roads last year. This once again demonstrates our technical expertise and responsibility.”

Mercedes-Benz F 800 Style Research Vehicle: Innovative in Form and Function

The F 800 Style combines groundbreaking upper-class sedan with the highly emotional formal idiom of the new Mercedes-Benz design

A synthesis of green technology and stylish-sporty design, the F 800 Style impressively demonstrates Mercedes-Benz’ ability to harmonize automobile fascination and emotion with the continually increasing demands of environmental compatibility. Like its predecessor, the F 700 presented at the 2007 IAA motor show, the latest research vehicle from the brand with the star offers a clear idea of what we can expect in the future from premium automobiles “made by Mercedes-Benz.” Whereas the 5.18-meter F 700 provided a preview of the large touring sedan of the future, the much shorter F 800 Style (4.75 meters exterior length) points the way toward developments to come in the upper-range sedan segment.

“The F 800 Style combines the functionality of a groundbreaking upper-class sedan with the highly emotional formal idiom of the new Mercedes-Benz design,” says Mercedes-Benz Head of Design Gorden Wagener. “The long wheelbase and the model’s intelligent interior design ensure a generous amount of space and great freedom of movement for five occupants. The result is a distinctive harmony of form and function, whereby the Mercedes brand value of ‘cultivated sportiness’ can be seen and felt in every detail.”

With a total length of 4.75 meters, the F 800 Style has both a longer wheelbase (2,924 millimeters) and a greater width (1,938 millimeters) than today’s upper-range sedans. All of the components of the vehicle’s extremely efficient and environmentally compatible alternative drive system (either Plug-in Hybrid or fuel cell drive) are installed in a space-saving manner in the engine compartment and in the gaps within the chassis. As a result, the entire interior space is preserved and offers plenty of room for up to five occupants.

Reinterpretation of the typical Mercedes-Benz design idiom

The exterior appearance of the F 800 Style is marked by its long wheelbase, short body overhangs, and a sensually flowing, coupe-like roof line. The dynamic side view and the vehicle’s balanced proportions lend it a sporty yet sensual look that conveys a feeling of style and superior performance. “The F 800 blends seamlessly into our design scheme,” says Wagener. “It’s immediately recognizable as a Mercedes, even though it embodies our reinterpretation and further development of the brand’s typical design idiom.”

Another important design feature in the F 800 Style is its organically stretched body surface elements. These flow into convex transition zones and are delineated by precisely curved lines. This creates characteristic lines which visually subdivide the vehicle body and generate emotional tension. The powerful front contoured line on the sidewall extends across the flank and then fades off as it moves downward. This line lends the F 800 Style – with its grey metallic ALU-BEAM color tone – a highly dynamic appearance, without making it seem aggressive. The sensually curved roof line underscores the exceptional aerodynamic quality of the coupe, which has a height of 1.43 meters.

The Mercedes-Benz brand star is smoothly framed

The F 800 Style’s front end features a variation of the radiator grille with the centrally placed brand star that can be found in the new E-Class coupe as well as in other models. This grille extends prominently toward the front in the F 800 Style, while the bionically curving lamellae softly flow around the tube holding the Mercedes-Benz brand star. Other noticeable design features include the drop-shaped and thus aerodynamically designed exterior mirrors, whose housings, like those in the Concept BlueZERO model, are partially transparent and backlit.

LED headlights give the F 800 Style an expressive “face”

A “shining” example of technological and design innovation at Mercedes-Benz is offered in the truest sense of the word by the powerful LED headlights in the F 800 Style. The combination of fiber optics and state-of-the-art LED technology lends the vehicle a striking appearance. Along with the wide radiator grille and the generously curved air intake openings, the LED headlights emphasize the dynamic nature of the research vehicle. The headlights are divided into individual segments for daytime running lights, turn signal indicators, and primary headlights.

The F 800 Style’s taillights are also equipped with state-of-the-art LED units that enable an exciting interplay of indirect illumination and direct beams, which further enhances the stylish appearance of the vehicle’s rear section at night. The result is an attractive, unmistakable, and memorable visual effect.

Translucent roof makes for a bright interior

The F 800 Style’s translucent roof is divided into several segments. With flowing lines that dissolve and let more and more light through, the roof incorporates the wave styling elements of the air outlets. The F 800 Style’s 20-inch alloy wheels are equipped with plastic inserts whose bionically arranged air intake openings are shaped like filigree turbine blades.

Wood and a pleasant color gradient create a cozy interior

Natural wood surfaces and a harmonious color gradient from light to dark make for an elegant and cozy interior in the F 800 Style. This interior was created at the Mercedes-Benz Advanced Design Studio in Como, Italy, and its modern sense of lightness is immediately noticed by occupants. Functional elements such as the driver area and the door armrests seem to float in space like sculptures, while light-colored wood surfaces underscore the model’s elegant ambience. Side panels covered with alcantara form a visual contrast to the wood. The panels are light beige in the area of the A-pillar and grow darker in a smooth color gradient as they extend to the back, ending in a dark grey tone in the rear of the vehicle. Additional design details are provided by attractive engraved patterns in the rear door panels.

Innovative real wood veneering process for seats, door armrests, and the driver area

The innovative lightweight-construction seats in the F 800 Style consist of a magnesium shell and a carbon fiber laminate seatback across which a fine yet resistant netting is stretched. The seat shell is veneered with real wood. For the wood inlaying process, Mercedes-Benz engineers employed an innovative technology designed especially for the veneering of three-dimensional surfaces. The new 3D surface coating procedure developed by Mercedes-Benz was also used to install the wood finishing in the center console, on the doors, and in the driver area. These wood finishing pieces are molded as 3D laminated components and are augmented by an aluminum layer, a feature that significantly improves crash safety.

The single-section organically curved cockpit offers plenty of legroom for front-seat passengers. In a setup similar to the one used in the F 700 research vehicle from 2007, all important information for the driver is presented on the large and clearly arranged display unit in the instrument cluster. A key new feature of this improved display is that it focuses for the first time on data associated with electric vehicle operation. The unit thus puts important relevant information such as the battery charge state and remaining vehicle range at the center of attention.

The integrated display unit, which elegantly protrudes from the curved console, provides for a feeling of exceptional interior spaciousness. Outstanding ergonomic quality is guaranteed by the new HMI with cam touchpad integrated into the center console. The unit also boasts several technical innovations, including its ability to visually depict the current functions within the cam touchpad’s menu structure on the display above the center console.

Rear pivot-and-slide doors blend into the elegant design lines

The rear doors of the F 800 Style ideally embody the harmony of form and function that typifies the vehicle. Whereas the front doors are attached to the A-pillar in a conventional manner and open toward the front, the rear doors slide backward when opened. The innovative swivel arm construction of the rear doors allowed designers to forgo the use of visible door rails, giving the F 800 Style the appearance of being cast in one piece when its doors are closed. “We integrated the door technology into the vehicle in such a manner that it blends seamlessly into the overall design flow, thus perfectly harmonizing ergonomics and design,” says Wagener.

Form and function are equally important

The F 800 Style is both a technology package and a showcar. The latest Mercedes-Benz research vehicle was created through close international cooperation between the technical research and advanced engineering departments and the advanced design studios in Sindelfingen and Como, Italy. Form and function are equally important in the F 800 Style. For example, all of the air intake openings and outlets have an important technical function in addition to the bold design statement they make, and the organic, nature-based wave shape for the protective grille is a typical design feature that is present throughout the vehicle.

Mercedes-Benz F 800 Style Research Vehicle: Cultivated Sportiness

Plug-in Hybrid or fuel-cell electric drive with superior driving performance and zero local emissions

In the future, it will be more important than ever to bring mobility and environmental protection into harmony. The world’s population will continue to grow, in particular in the metropolitan areas. This will result in an increased demand for mobility and consequently increased traffic density. According to the latest studies, the total number of automobiles in the world will double to roughly 1.8 billion vehicles by 2030. As the inventor of the automobile, Mercedes-Benz has also assumed responsibility for its continued development – with respect to efficient and clean drive solutions without compromising comfort, safety, functionality, and driving fun.

The research and development work of the Mercedes engineers is by no means restricted to current customer wishes and legal requirements, however. Long-term trends – in the technology domain as well as on the social and cultural level – are identified scientifically and adapted specifically for the development of automobiles. Systematic and goal-oriented futurology is thus an essential foundation of the innovative power of Mercedes-Benz, which takes on concrete form in research vehicles emblazoned with the star.

Mercedes-Benz brings pioneering concepts to life in its research vehicles, which is why it has continually set trends for the future in recent decades. The latest example is the F 800 Style. It features numerous technical innovations that are already at a near-series or even series-ready stage of development. Examples of this include the drive system options based on either Plug-in Hybrid or fuel cell technology.

Multi drive system platform for two different drive concepts

The F 800 Style is suitable for use with a variety of drive system options thanks to its flexible multi drive platform, as the following example with two technically independent variants demonstrates:

  • As the Plug-in Hybrid, the F 800 Style offers electric mobility with zero local emissions in urban settings. Over longer distances, a gasoline engine equipped with the latest-generation direct-injection technology is supported by the hybrid module, thereby enabling a high-performance and efficient driving experience
  • The F-CELL variant is equipped with a fuel cell unit that runs on hydrogen for electric driving with zero local emissions. The only emission from electric cars powered by a fuel cell is water vapor

According to Dr. Thomas Weber, member of the Board of Management of Daimler AG with responsibility for Group Research and Mercedes-Benz Cars Development, “Hybrid and fuel cell electric drives are two important elements of our broad drive system portfolio, which enables us to satisfy all of the requirements of our customers throughout the world for the mobility of today, tomorrow, and beyond. Our road to sustainable mobility is a three-lane highway. The spectrum encompasses the optimization of vehicles with advanced combustion engines, further gains in efficiency through tailored hybridization, and driving with zero local emissions through the use of fuel cell or battery-powered vehicles.”

F 800 Style with Plug-in Hybrid: A three-liter car disguised as a sports car

Mercedes-Benz is setting new standards for future sustainable mobility with the F 800 Style. Thanks to a powerful and high-torque hybrid module, the F 800 Style Plug-in Hybrid can run almost exclusively on electricity in the city and therefore without generating any local emissions. Because it has a high torque right from the moment it starts, the vehicle has the same driving performance as a car with a V6 gasoline engine when operating in electric mode. It has an electric range of 30 kilometers. The efficient drive system and a CO2 bonus for the battery-electric driving mode help the F 800 with Plug-in Hybrid to a certified fuel consumption of only 2.9 liters of gasoline per 100 kilometers. This corresponds to extremely low CO2 emissions of only 68 grams per kilometer. Thanks to its outstanding efficiency, the F 800 Style equipped with a Plug-in Hybrid nevertheless performs like a powerful sports car. The car accelerates from zero to 100 km/h in only 4.8 seconds, and its top speed is electronically limited to 250 km/h. “The F 800 Style is thus the first three-liter car to feature such sporty performance while at the same time offering room for five passengers,” says Dr. Weber. Its drive unit consists of a V6 gasoline engine with an output of approximately 220 kW (300 hp) with next-generation direct injection and a hybrid module with an output of about 80 kW (109 hp) so that it delivers a total power of around 300 kW (409 hp). The lithium-ion battery with a storage capacity of >10 kWh can be recharged either at a charging station or a household power socket.

The powerful electric drive enables the F 800 Style to drive at speeds of up to 120 km/h solely on electric power. The low-noise electric drive, which produces zero local emissions, thus covers the entire urban transportation spectrum and a large portion of the interurban spectrum. The vehicle has a cruising range of up to 30 kilometers in electric mode. Extreme efficiency is also a characteristic of the new 3.5 liter gasoline engine. The V6 engine features innovative spray-guided gasoline direct injection with high-precision piezo injectors. Thanks to the drive unit’s high efficiency, the 45 liter fuel tank in the F 800 Style Plug-in Hybrid is sufficient for a high combined range of around 700 kilometers.

Versatile modular hybrid system

The electric drive components in the F 800 Style with the Plug-in Hybrid once again demonstrate the versatility of Mercedes-Benz’ intelligent, extensively scalable modular hybrid system. The hybrid system can be expanded in various ways, depending on performance needs and the area of application. For example, hybrid modules of various performance classes and batteries delivering the associated capacities can be combined with the most frequently produced gasoline and diesel engines from Mercedes. All hybrid modules are compatible with the 7G-TRONIC automatic transmission.

All variants of the hybrid drive system can be realized on the basis of these components: from mild hybrids to hybrids that also enable all-electric driving in addition to the boost, start/stop and recuperation functions. Another option is the Plug-in Hybrid used in the F 800 Style, which had previously been presented in similar form at the IAA 2009 in the Vision S 500 Plug-in Hybrid. With this particularly high-performance version of the Mercedes hybrid drive system, the battery can be charged via a household outlet, thus increasing the model’s electric range.

From a design standpoint, the hybrid module with around 80 kW output in the F 800 Style differs only slightly from the 44 kW variant used in the Vision S 500 Plug-in Hybrid. Whereas the lithium-ion battery in the Vision S 500 Plug-in Hybrid was placed behind the rear seats, the electric storage unit is now located under the rear seat in the F 800 Style. This installation location ensures the greatest possible crash safety, good driving dynamics thanks to the vehicle’s low center of gravity, and unrestricted space in the interior of the vehicle. The 45 liter gasoline tank is mounted behind the rear seat backrests, again in the interest of crash safety and to save space. The result is a generous 440 liters of trunk space. In designing the F 800 Style with Plug-in Hybrid, the Mercedes engineers particularly focused on improving the possibilities of driving exclusively with electricity in urban traffic. As a result, thanks to the high power reserves, the F 800 Style in e-mode easily masters all kinds of city traffic while producing no local emissions.

Clutch avoids engine drag losses

One system-specific attribute of the familiar hybrid concept from the S 500 Plug-in Hybrid is the clutch integrated between the combustion engine and the electric motor. This device decouples the two components in the pure electric drive mode, thereby ensuring the highest level of efficiency without engine drag losses. Moreover, because it is fully integrated into the converter housing of the seven-speed 7G-TRONIC automatic transmission, this clutch does not take up any additional space.

A drive battery based on lithium-ion technology is used in the F 800 Style with Plug-in Hybrid. It is cooled via a separate cooling water loop connected to the research vehicle’s climate control system to ensure that the battery is cooled within an optimal temperature window. The plug-in battery of the F 800 Style can be charged both at charging stations and via a conventional household outlet, making the F 800 Style a full-fledged electric car. The vehicle’s charging outlet is framed by lighting elements that indicate the battery’s charge status. A slowly pulsing light indicates that charging is active; a constant light means that the battery is fully charged.

Powerful hybrid module: Electric mobility not only for inner cities

The high-performance battery with its storage capacity of >10 kWh and the hybrid module delivering approximately 80 kW/109 hp enable the F 800 Style to reach speeds of up to 120 km/h when running solely on electricity. Such speeds are fully sufficient for drives in the city as well as when covering longer distances. The high torque is available from the very first turn of the electric motor, giving the F 800 Style impressive performance. The vehicle is a dynamic high-performer, yet highly efficient, nearly silent, and produces zero local emission.

The gasoline engine automatically adds its power to that of the electric motor when traveling at high speeds or when the battery range of approximately 30 kilometers is reached. The vehicle electronics synchronize the speed of the combustion engine and the hybrid module so that the clutch engages without jerking and imperceptibly to the driver. What’s more, the sophisticated interplay with the combustion engine enables numerous additional functions that positively impact fuel consumption, emissions and vehicle agility.

In addition to an ECO start-stop function, these also include the so-called boost effect, which has the electric motor providing powerful support to the combustion engine during the acceleration phase. The vehicle’s hybrid module uses regenerative braking – the recovery of energy when braking – to provide additional energy to the battery when the car is in motion. The clutch enhances efficiency here as well, as it enables complete energy recuperation without engine drag losses.

Efficient gasoline engine with spray-guided piezo direct injection

Boasting an output of around 220 kW (300 hp), the V6 gasoline engine underscores the sporty nature of the F 800 Style. The engine is very efficient, thanks to its spray-guided direct injection system with highly precise piezo injectors. In 2006 Mercedes-Benz became the world’s first automotive brand to introduce spray-guided gasoline direct injection as standard. The system improves thermodynamic efficiency to enable better fuel utilization and therefore reduced fuel consumption. A key advantage comes to the fore when the engine is in its stratified operating mode, in which it runs with high excess air and thus achieves excellent fuel efficiency.

Because the combustion process was consistently enhanced, the Mercedes direct injection engine can maintain this advantageous “lean operation” across a wider engine speed and load range. In addition, it supplies fuel to the combustion chambers several times in succession at intervals of a fraction of a second during each power stroke. In this way, it was possible to further improve mixture formation, combustion, and fuel efficiency.

Driving pleasure without pollutant emissions:The F 800 Style with electric drive based on fuel cell technology

Thanks to its well-conceived layout, the F 800 Style also offers great handling and driving pleasure as well as room for up to five occupants in the variant equipped with an electric drive based on fuel cell technology. The vehicle’s electric motor develops around 100 kW (136 hp) as well as a strong torque of approximately 290 Nm. The fuel cell generates the traction current by chemically reacting hydrogen with oxygen on board the vehicle. This process creates no pollutant emissions and produces only water vapor.

The Stuttgart-based automaker has been researching the use of electric drive systems with fuel cells in automobiles since 1994. As a result, it has gained an outstanding amount of expertise in this area. Mercedes-Benz has already presented the world’s first fuel-cell automobile to be manufactured under series conditions: the new B-CLASS F-Cell. The first units of this small-batch model will be handed over to customers in 2010.

As is the case with hybrid drive technology, the Mercedes engineers have also developed a modular building block system for vehicles with battery and fuel cell drives. The modular system makes it possible to efficiently utilize shared parts in all electric vehicles. These components range from the electric motor and transmission to the battery, high-voltage safety systems, high-voltage wiring, and software. In F-CELL vehicles, specific components such as the fuel cell stacks can be used in a wide variety of automobiles. The F 800 Style’s fuel cell and electric motor, for example, are also used in the B-Class F-CELL. The fuel cell variant of the F 800 Style has an electronically limited top speed of 180 km/h.

The F 800 Style benefits from Daimler’s outstanding expertise in the area of fuel cell technology, which extends all the way to the production of fuel cell cars and commercial vehicles. The latest Mercedes-Benz Citaro fuel cell bus is driven by two passenger car F-CELL systems of the same type that is found in the B-Class F-CELL.

Zero emissions even over long distances

The F 800 Style’s fuel cell electric drive was designed in such a way that it can be fully accommodated in the front of the vehicle. The front end’s compact package was made possible through the consistent downsizing of all F-CELL components. The components include a very quiet, yet powerful and highly efficient electric turbocharger for the air supply. Because the turbocharger is very quiet, complicated and voluminous soundproofing is not needed.

The compact components also make it possible to integrate the electric drive and fuel cell into a rear-wheel drive vehicle with the dimensions of a conventional sedan. To save space, the electric motor in such vehicles is located between the two rear wheels, while the lithium-ion battery is installed behind the backrest of the rear seat. To provide them with the best protection possible, the four hydrogen tanks are placed in the transmission tunnel between the passengers as well as underneath the rear seat.

The hydrogen for operating the fuel cell is stored in four onboard tanks at a pressure of 700 bars. The tanks can store up to 5.2 kilograms of the gaseous fuel, which is enough for a range of almost 600 kilometers. This long range is made possible through the well-thought-out integration of the tanks into the vehicle, creating the first automotive architecture that is consistently geared toward accommodating alternative drives. The tanks are hermetically sealed so that no hydrogen can escape even if the vehicle is not used for extended periods.

Increased efficiency through the recovery of braking energy

The electric motor transforms kinetic energy into electrical energy every time the brakes are engaged or the driver takes his or her foot off the gas pedal. The motor does this by recovering the energy, which it then stores in the battery. The electric motor uses electricity from the battery whenever the motorist is maneuvering in tight areas, driving in cities, caught in stop-and-go traffic, or making short trips. If the energy storage unit does not have enough capacity, the fuel cell is automatically switched on. The vehicle’s smart drive management system decides whether to use the electric energy from the lithium-ion battery, the fuel cell, or both systems together with the aim of achieving the highest efficiency in every situation.

F 800 Style with further innovations for more comfort and safety

In addition to a multi drive platform that is unparalleled for large sedans and the combination of different alternative drive technologies, the F 800 Style features many other technological innovations, These include innovative comfort and safety-related features, such the Traffic Jam Assistant developed on the basis of the DISTRONIC PLUS proximity radar system, and the especially convenient and precise HMI operating and display system featuring a cam touchpad. The display unit in the F 800 Style features numerous additional functions that go beyond those normally present in a conventional instrument cluster. The F 800 Style’s operation and display concept focuses for the first time primarily on electric driving functions.

Cam touchpad operating concept: full Internet access in the car

Provided a high-performance infrastructure is available, motorists will be able to make greater use of the Internet in automobiles in the future. In late 2008, Mercedes-Benz already provided a glance at what fully Internet-based infotainment systems in cars will look like, with myCOMAND. myCOMAND makes many new functions possible, including Internet telephony, personal Internet-based music databases, and offboard navigation systems that always employ the latest maps and also use the traffic information available on the Web when selecting routes. However, increasingly extensive infotainment functions in automobiles will require not only correspondingly large bandwidths for the communication networks, but also increasingly high-performance input and operating concepts within the vehicle.

Mercedes-Benz is presenting another particularly user-friendly innovation in the F 800 Style in the form of a new human-machine interface (HMI) equipped with a cam touchpad. The feature is a well-conceived system expansion for COMAND. The HMI unit here consists of a touchpad on the center console and a camera that records video images of the user’s hand as it works the pad. The live image of the hand is presented in transparent form in the central display above the console. The key advantage of this solution is that icons that would be covered by the hand with conventional cell phones, for example, remain visible.

Users see their hands glide across the touchscreen as a “transparent” contour, allowing them to operate the functions of the current menu by applying a slight pressure. The touchpad can be operated with several fingers at the same time, and operating it feels similar to touching the keys of a notebook computer. Because the user interface is depressed by a few millimeters when touched, the activities carried out with the fingers are physically confirmed by the sense of touch.

The cam touchpad unit recognizes finger movements on the pad surface such as wiping, pushing, turning, and zooming, thus enabling intuitive regulation of the climate control system, phones, audio and navigation systems, and Internet access. The unit enhances active safety as well, because it is very easy and convenient to use and therefore does not distract the motorist as much from the actual task of driving.

Infrared camera transmits transparent image of the hand to central display

An infrared camera records the image of the hand and transmits it to the central display of the HMI with cam touchpad. The camera also detects the direction in which the hand is moving. The hand is always shown in the display when it is nearing the touchpad, but not when it is gliding across the center console. In this way, the system makes sure that the driver is not distracted by unexpected depictions in the central display. The camera is located in the center console, and the image it records is reflected by a mirror in such a way that it is focused on the touchpad. The center console has a black cover that is transparent to infrared light and protects the image channel against dust and other environmental influences.

Easy, convenient, and precise operation

The HMI with cam touchpad can be used more easily, more conveniently, and with greater precision than conventional touchscreen operating concepts. As a result, the user’s hand can remain at an ergonomically beneficial position on the center console, since the driver does not have to bend forward to reach the central display in order to operate the touchscreen. The system offers another benefit in that the display in the

F 800 Style is not smudged by fingerprints, as is the case with a touchscreen.

The cam touchpad also offers clear advantages over conventional touchpad units in which hand or finger positions are generally depicted only by a point in the display. This lack of precision makes it very risky to enter information while driving, because doing so diverts the motorist’s attention too much from the road. By contrast, the HMI with cam touchpad can be easily and safely operated even while driving. Test persons have confirmed that the HMI with cam touchpad is much easier to use than conventional systems, and that this is especially due to the transparent depiction of the hand. Unlike conventional touchpads, which determine the finger’s position on the pad by sensing capacitance, the Mercedes-Benz system uses infrared radiation to follow the movements on the touchpad. The hand therefore does not have to directly touch the cam touchpad in order to enter information, enabling drivers to use the system even when wearing gloves or using a pen. In addition, the cam touchpad developed by the Mercedes engineers optimally augments the LINGUATRONIC voice control system.

Range on Map: Graphic range depiction during electric operation

The Range on Map function represents yet another extremely user-friendly innovation from Mercedes-Benz. This feature shows the remaining possible travel radius during electric vehicle operation as a 360° map depiction in the display. The system combines information about the current battery charge level with data from the navigation system, which also enables topographical attributes specific to the area in question to be taken into account, thus providing the driver with even more precise information about the remaining range.

The new operating and display concept from Mercedes-Benz that is used in the F 800 Style is a solution that provides exemplary clarity. The engineers have thus achieved the goal of successfully developing a comprehensive and easy-to-operate information and control system for future automobiles equipped with electric or partially electric drive systems.

The following is an overview of the features of the HMI with cam touchpad:

  • Permanently visible depiction of the separate and combined ranges of the electric motor and the combustion engine
  • When a destination is entered into the navigation system, the display shows whether there is sufficient electrical energy available to reach the destination or how far it is possible to drive in pure electric mode until the combustion engine is automatically switched on
  • To provide the driver with a quick overview, the Range on Map system shows the available electric driving range on a map
  • If the battery has to be recharged, an integrated display shows the relationship between battery charging time and energy content
  • Visualization of the energy flow (outflow of energy as well as inflow of energy through energy recovery)
  • Because the vehicle does not make any noise when in electric driving mode, the motor’s readiness after “ignition” is shown to the driver on the display
  • An electronic eco-trainer motivates the motorist to drive in an efficient manner that helps extend the vehicle’s range
  • Mercedes-Benz has designed the future-oriented HMI with cam touchpad in such a way that the number of functions can be expanded. In the future the system will, for example, also show the location of public charging stations and guide the driver to the next charging station if desired

Mirror display is easy on the eyes

One of the chief factors causing fatigue during long trips is what in medical textbooks is referred to as “accommodation” – the strain of refocusing of the eyes when frequently switching the field of vision back and forth between near objects such as the dashboard display and objects farther away on the road. The eyes use muscle power to change their focus levels, which makes them very tired over time. The innovative display system was developed to eliminate the differences between close proximity visibility and visibility over longer distances, and therefore also to further enhance the physiological safety that is typically ensured by Mercedes.

With the SERVO-HMI display, the engineers have developed an optimized human-machine interface (HMI). It has been used before, in the F 700 research vehicle in 2007. The system displays driving and vehicle information via a mirror in the instrument cluster so that they appear to be farther away. The display with the instrument panel is mounted horizontally in the dashboard. A mirror guides the light from the display onto the instrument panel, where it is visible to the driver. The distance the eye looks into is thus extended, which means less switching between near and far focus for the eyes – a contribution to driving safety that has been confirmed by scientific studies.

The comfort for an automobile’s driver and passengers is defined not least by the vehicle’s versatile interior, which is designed with the users’ needs in mind. The interior also features a state-of-the-art infotainment system for passengers in the rear, which is integrated in the fold-away backrest of the middle seat in the rear.

Intelligent measures further reduce driver stress

Now more than ever, mobility has become an indispensable part of everyday life in modern societies, and people are therefore spending more and more time on the move – especially in cars. With this in mind, Mercedes-Benz assigns especially high priority to making the driving experience as comfortable and safe as possible. An important contribution is made by systems that ease the stress on drivers and thus improve their physiological well-being. Particularly stressful for drivers is having to constantly repeat the same actions in traffic jams: start to move – roll slowly – apply the brakes – stop – start again and so forth.

Back in 2006, Mercedes-Benz introduced DISTRONIC PLUS, the world’s first proximity and speed control system, which operates even when the car is standing still – and greatly reduces stress on the driver in congested traffic. DISTRONIC Plus regulates the distance from the car in front even at very low speeds, all the way to a standstill. When the car in front begins moving again, a tap on the gas pedal or the cruise control lever is all it takes for DISTRONIC PLUS to begin again to regulate the speed and distance from the driver up ahead.

DISTRONIC PLUS Traffic Jam Assistant: Cars that drive themselves in traffic jams

With its new Traffic Jam Assistant feature in the F 800 Style, Mercedes-Benz has become the world’s first automaker to implement a system that is capable of automatically following the vehicle in front of it into curves. At speeds of up to about 40 km/h, the system takes care of both longitudinal and transverse movements so that drivers do not have to steer themselves. The driver can just sit back and relax – with hands on the steering wheel. Drivers can, of course, override the system at any time. Sensitive sensors notice if the driver moves the steering wheel, thus automatically deactivating the system’s lateral control function. When the 40 km/h mark is exceeded, the steering torque that keeps the vehicle in its lane is gradually reduced to a point at which the system smoothly disengages.

For the Traffic Jam Assistant feature, the Mercedes engineers supplemented the tried and tested DISTRONIC PLUS with proximity radar sensor by adding the “eyes” of a stereo camera. The camera and the electronic system monitor and analyze the area in front of the vehicle out to a distance of about 50 meters. The camera recognizes lane markings as well as the vehicle in front, which is also measured in terms of its position and width. As long as the vehicle in front is moving within its lane, the F 800 Style follows the vehicle by means of the measurement data from the camera. But should the driver in front move out of the lane or initiate a turn to the right or left, the assistance system limits the lateral control function to keep the F 800 Style in its own lane. In heavy traffic the Traffic Jam Assistant significantly boosts the driver’s comfort by reducing the stress of driving. The system thus contributes to the further improvement of active safety because the driver can remain alert longer and retain the ability to react quickly.

PRE-SAFE 360° improves safety in rear-end collisions

While the Traffic Jam Assistant heightens active safety, simply because the driver is able to stay alert longer, the innovative protective system known as PRE-SAFE 360° further improves passive safety. PRE-SAFE 360° was realized for the first time in the ESF 2009 experimental safety vehicle from Mercedes-Benz, which was a world first, and it is also being used in the F 800 Style. It is based on the well-known PRE‑SAFE® system presented by Mercedes-Benz in 2002. If PRE‑SAFE® recognizes a critical driving situation, the system activates occupant protection measures in advance.

The enhanced PRE-SAFE 360° monitors not only what is on either side of the vehicle, but also the area behind the vehicle. The system uses short-range and multimode sensors to monitor the area of up to 60 meters behind the vehicle. If the system for early recognition of accidents determines that a collision is unavoidable, the brakes are activated about 600 milliseconds before the impact.

Braking a stationary vehicle that is hit in the rear helps prevent secondary accidents such as those that result when such a vehicle is hit and catapulted in an uncontrolled manner into an intersection or a pedestrian crossing. This application of the brakes can also reduce the severity of possible injuries to the passengers’ cervical vertebrae because the vehicle, and therefore the occupants’ bodies, are subjected to a lower acceleration. The driver always retains control in a vehicle fitted with PRE-SAFE 360°, however. For example, the brake is immediately released if the driver hits the gas pedal knowing that there is sufficient space in front of his or her own vehicle to avoid the rear impact.

The protective effect of PRE-SAFE 360° supports that of the NECK-PRO crash-responsive head restraints. As soon as the sensors detect a rear-end impact of a predefined severity, the system releases pre-tensioned springs inside the head restraints. These move the padded surface of the head restraints slightly forward and upward within milliseconds, thus supporting the driver’s and front passenger’s heads sooner than conventional head restraints.

Rear pivot-and-slide doors ensure maximum entry comfort

A particularly customer-friendly innovation of the F 800 Style is its rear doors. Whereas the front doors are attached to the A-pillar as normal and open toward the front, the rear doors slide backward when opened.

The Mercedes-Benz engineers created an entirely new opening mechanism for the F 800 Style: Each rear door is suspended from an interior swivel arm mounted on the C-pillar. When the pivot-and-slide door is opened, it is moved away from the body a little by means of a mechanically coupled kinematic system of translation and rotation and then glides back.

Because the rear doors slide back close to the vehicle body and the front doors are comparatively compact, it is much easier to get into and out of the automobile in tight parking spaces. Dispensing with a B-pillar makes the entire space between the A-pillar and the C-pillar freely accessible when the doors are open, and the big opening gives the passengers maximum freedom of movement. The front and rear doors can be opened entirely independently of one another. There are two locks interlocking the front doors, one installed up on the roof frame and another below on the sills. The pivot-and-slide doors are locked by means of a central lock in the rear and in the front sections of the doors with corresponding slotted guides.

The highest level of crash safety even with reduced body weight

Thanks to the optimized body design, both variants of the F 800 Style also meet the highest safety standards. Despite the fact that the design does not feature a B‑pillar, the research car’s lightweight body structure is very stable and torsionally rigid. The Mercedes engineers achieved the mix of high load-bearing capacity and effective lightweight design by means of intelligent hybrid-metal construction using high-strength steels in combination with extruded aluminum components.

In addition, very rigid (sandwich) compound components with lightweight aluminum honeycomb cores were used for the underbody and the transmission tunnel. The weight- and crash-optimized modules are designed to accommodate drive system and storage components. For example, the two hydrogen tanks of the F 800 Style with fuel-cell drive, which are installed lengthwise, one above the other, save space and are well protected in the stable transmission tunnel.

Successful transfer from research to series production

Mercedes-Benz has presented 13 research vehicles since the early 1980s. The range of fascinating and pioneering automobiles that was unveiled – beginning with Auto 2000 in 1981 and leading up to today’s F 800 – offers proof of the consistency and foresight with which Mercedes-Benz engineers address the core issues of research and technology in order to develop innovative solutions for the future.

Many systems that were first used in research vehicles and viewed as revolutionary at the time can now be found in production cars, including the DISTRONIC proximity-controlled cruise control system, which was first installed in the F 100 in 1991 and made its series production debut in the S-Class in 1998. Active Body Control, which is found today in the CL-, S- and SL-Classes, is another example of the successful transfer of technology from research vehicles to series production cars, as are the windowbag and the cornering light function. The F 500 Mind served as the model for the further development of hybrid power. The vehicle combined the V8 diesel engine of an S‑Class with an electric motor. At the time, this duo formed the most high-performance, highest-torque hybrid drive system for rear-wheel drive passenger cars.

The immediate predecessor of the new F 800 Style – the F 700 presented in 2007 at the IAA in Frankfurt – is the world’s first car that can register road conditions in advance and compensate for bumps and potholes by means of its active PRE-SCAN chassis, which ensures further significant improvement of suspension comfort. Another technological highlight is the pioneering DIESOTTO drive presented in the F 700. The four-cylinder engine with only 1.8 liters of displacement combines the strengths of the low-emission gasoline engine and the low fuel consumption of the diesel. Its CO2 emissions of a mere 127 grams per kilometer correspond to consumption of only 5.3 liters of gasoline per 100 kilometers.

The F 800 Style is continuing this approach. Like its predecessors, the model features key drive, comfort, and safety system innovations, as well as an emotional design, all of which point the way forward for series production of future Mercedes-Benz vehicles that will continue to impressively combine fascination and responsibility.

Mercedes-Benz F 800 Style Research Vehicle: “Green” Technology and Avant-Garde Design

The five-seat sedan combines efficient drive technologies, unparalleled safety and convenience features and an emotive design idiom

Mercedes-Benz’ F 800 Style research vehicle is showing the future of premium automobiles from a new perspective, as the five-seat upper-range sedan combines highly efficient drive technologies with unparalleled safety and convenience features and an emotive design idiom, which interprets current Mercedes-Benz styling in line with the brand’s hallmark attribute of cultivated sportiness. The F 800 Style has a spacious interior full of intelligent seating, operating, and display concepts. Another unparalleled feature for a large sedan worldwide is an all-new multi drive platform, which is suited for electric drives with fuel cells (enabling ranges of almost 600 kilometers) as well as the use of Plug-in Hybrids that can drive for up to 30 kilometers solely on electricity. Both variants of the F 800 Style therefore make locally emission-free mobility possible at the level of a premium-class automobile, while at the same time being fully suited for everyday driving and providing a dynamic driving experience.

“We are dedicated to reconciling our responsibility for the environment with practical customer utility in a fascinating automobile,” says Dr. Thomas Weber, the Daimler Board of Management member responsible for Group Research and Mercedes-Benz Cars Development. “The new F 800 Style research vehicle combines this commitment to providing the leading innovative drive concepts with our traditional Mercedes strengths in the areas of design, safety, comfort, and outstanding performance.”

A glance into the future of pioneering upper-range sedans

Within the 4.75-meter external length of the F 800 Style, all of the components of the vehicle’s especially efficient and environmentally compatible alternative drives (Plug-in Hybrid or fuel cell drive system) are installed in a space-saving manner in the engine compartment and the gaps within the chassis. Each of the drive systems takes up comparatively little space for the installation. This applies in particular to the electric drive with fuel cell, which has been enhanced by Mercedes-Benz to be compact and powerful. The front end’s compact package was made possible through the consistent downsizing of all F-CELL components. As a result, the entire interior space is preserved and offers lots of room for five occupants.

“For many decades now, our research vehicles have been turning pioneering concepts into reality and thereby setting future trends. We set a course on the large touring sedan segment in 2007, when we presented the F 700,” says Prof. Herbert Kohler, Head of E-Drive & Future Mobility and Chief Environmental Officer at Daimler.

“Characteristic features of the F 800 Style are its innovations, whose development is already close to the series production stage. This is true not only of the electric drive with fuel cells but also of the Plug-in Hybrid, whose components were taken from our modular system for electric and hybrid vehicles.”

F 800 Style with Plug-in Hybrid: Outstanding performance despite emissions of only 68 grams CO2 per kilometer

In combination with the very powerful Plug-in Hybrid drive system, the F 800 Style is a very dynamic expression of the concept of “fascination and responsibility.” Its drive unit consists of a V6 gasoline engine with an output of approximately 220 kW (300 hp) with next-generation direct injection and a hybrid module with an output of about 80 kW (109 hp) so that it delivers a total power of around 300 kW (409 hp). The lithium-ion battery with a storage capacity of >10 kWh can be recharged either at a charging station or a household power socket. Thanks to its powerful and high-torque hybrid module, in the city the F 800 Style can run exclusively on electricity and therefore without generating any local emissions. Because it also has a high torque right from the moment it starts, the vehicle has the same driving performance as a car with a V6 gasoline engine even when operating in electric mode. The F 800 Style with the Plug-in Hybrid can run purely on electricity for up to 30 kilometers. The F 800 Style research vehicle therefore marks a further important step in the creation of a market-ready Plug-in Hybrid. Mercedes-Benz will begin series production of the S 500 Plug-in Hybrid with the introduction of the next-generation S-Class.

Due to its efficient drive system and a CO2 bonus for the battery-electric driving mode, the vehicle has a certified fuel consumption of only 2.9 liters of gasoline per 100 kilometers. This corresponds to extremely low CO2 emissions of only 68 grams per kilometer. However, thanks to its outstanding efficiency, the F 800 Style equipped with a Plug-in Hybrid nevertheless has a driving performance comparable to a sports car (0-100 km/h in 4.8 s, top speed of 250 km/h). When in electric mode, the F 800 Style has a top speed of 120 km/h, and can thus also meet the needs associated with long-distance driving.

As is the case with the Mercedes-Benz S 400 HYBRID introduced in the summer of 2009 and the Vision S 500 Plug-in Hybrid, the especially powerful electric module (approx. 80 kW) of the F 800 Style is completely integrated into the housing of the 7G-TRONIC seven-speed transmission. The lithium-ion battery in the new research vehicle is located underneath the rear seat, where it takes up little space, creates a low center of gravity, and ensures maximum safety in the event of a crash.

The electric drive components in the F 800 Style with the Plug-in Hybrid once again demonstrate the versatility of Mercedes-Benz’ extensively scalable modular hybrid system. The hybrid system can be expanded in various ways, depending on performance needs and the area of application. On this basis, it is possible to combine hybrid modules and batteries of different performance ratings with fuel-efficient, high-torque gasoline and diesel engines. Examples range from the current mild hybrids all the way to Plug-in Hybrids that enable exclusively electric driving over long distances. In developing the F 800 Style with Plug-in Hybrid, the Mercedes engineers particularly focused on improving the possibilities of driving exclusively with electricity in urban traffic. Thanks to high power reserves, the F 800 Style in e-mode easily masters all kinds of city traffic while producing no local emissions. With the new hybrid module, the top speed of the F 800 Style with Plug-in Hybrid has been increased to 120 km/h in electric mode compared to the Vision S 500 Plug-in Hybrid. At the same time, it emits only 68 grams of CO2 per kilometer, compared to the latter vehicle’s 74 grams per kilometer.

Flexible, secure, and fully suited to everyday use: The F 800 Style with electric drive and fuel cell technology

The F 800 Style also offers clean driving pleasure in the variant equipped with an electric drive based on fuel cell technology. The vehicle’s electric motor develops around 100 kW (136 hp) as well as a strong torque of approximately 290 Nm. The fuel cell generates the traction current by chemically reacting hydrogen with oxygen onboard the vehicle, producing water vapor in the process as the only emission.

The components of the fuel cell drive are taken from the range of e-drive modules, which Mercedes-Benz developed for a variety of different electric vehicles. These components, which are already being installed in the limited edition B-Class F-CELL, can be flexibly used and are suited for a variety of different drive configurations. The F 800 Style is an example of this, as it uses rear-wheel drive, in contrast to the B-Class F-CELL. The same components are also installed in commercial vehicles, with developments here being spearheaded by the new Citaro fuel cell bus, which is equipped with two of the F-CELL systems used in passenger cars.

The new Mercedes-Benz research vehicle has the fuel cell located in the front, while the compact electric motor is installed near the rear axle. The lithium-ion battery is located behind the rear seats and is protected as well as possible against the effects of accidents, as are the four hydrogen tanks. Two of the tanks are located in the transmission tunnel between the passengers, while the other two are underneath the rear seat.

F 800 Style with further innovations for more comfort and safety

In addition to a multi drive platform that is unparalleled for large sedans and the combination of different alternative drive technologies, the F 800 Style features many other technological innovations, such as a new operating and display concept and a human-machine interface (HMI) with a cam touchpad. The display shows many additional functions not found in conventional instrument clusters. The F 800 Style’s operation and display concept focuses for the first time primarily on electric driving functions.

HMI with cam touchpad for intuitive and precise operation

The new cam touchpad HMI is an intelligent system expansion for COMAND. For many years now, Mercedes-Benz has been forging ahead with the development of innovative operating and display systems. A particularly user-friendly innovation is being presented in the F 800 Style. The HMI unit here consists of a touchpad on the center console and a camera that records video images of the user’s hand as it works the pad. The live image of the hand is presented in transparent form in the central display above the console. The user sees the contours of his or her fingers glide across the image without covering anything, thus ensuring that all of the functions of the currently used menu remain visible so that they can be easily operated by applying slight pressure to the touchpad. Pressing the display with one’s fingers generates a feeling similar to that of touching laptop keys so that users know when they are carrying out specific actions.

The cam touchpad HMI unit recognizes finger movements on the pad surface such as wiping, pushing, turning, and zooming, thus enabling intuitive regulation of the climate control system, telephone, stereo and navigation systems, and Internet access. The unit enhances active safety as well, because it is extremely easy and convenient to use and therefore does not distract the motorist as much from the actual task of driving. And unlike conventional touchscreens, the HMI cam touchpad does not get smudged with fingerprints.

Conventional touchpad units generally depict hand or finger positions only by a small point in the display. Their lack of precision makes it very risky to enter information while driving, because doing so diverts the motorist’s attention too much from the road. By contrast, the HMI with cam touchpad can be easily and safely operated even while driving. Test persons have confirmed that the HMI with cam touchpad is extremely easy and safe to use, particularly as a result of the transparent depiction of the hand.

Range on Map: Graphic range depiction during electric operation

Another very user-friendly innovation created by the Mercedes engineers is the Range on Map function, which shows the remaining possible travel radius during electric vehicle operation as a 360° depiction on a map. Should municipalities only permit purely electric automobile traffic in the future, the driver can determine whether the electric range of his or her vehicle is sufficient for the journey into and out of the urban area by means of the Range on Map function. The system provides this function by combining information on the current battery charge level with data from the navigation system.

In the new operating and display concept, Mercedes-Benz has created a solution that provides an unparalleled amount of information in a system of exemplary clarity. The engineers have thus achieved the goal of successfully developing a comprehensive yet easy-to-operate information and control system for future automobiles equipped with electric or partially electric drive systems. A further-developed version of the system can be set up to also display recharging stations.

Mirror display is easy on the eyes

The mirror display of the innovative cam touchpad HMI eliminates the differences between close proximity visibility and visibility over longer distances, thus contributing to the driver’s physiological safety in a manner typical of Mercedes. The system displays driving and vehicle information via a mirror in the instrument cluster so that they appear to be farther away. The distance the eye looks into is thus extended, which means less switching between near and far focus – and therefore less fatigue – for the eyes.

New DISTRONIC PLUS Traffic Jam Assistant further reduces the stress of driving

Back in 2006, Mercedes-Benz introduced DISTRONIC PLUS, the world’s first proximity and speed control system that operates even when the car is standing still. The system substantially reduces the stress for drivers in dense traffic, as it regulates the distance from the vehicle in front even at very low speeds all the way down to a standstill. With its new DISTRONIC PLUS Traffic Jam Assistant feature in the F 800 Style, Mercedes-Benz has also become the world’s first automaker to implement a system that is also capable of automatically following the vehicle in front of it into curves. The system recognizes the difference between driving along curving roads and turning, which means it does not “blindly” follow the vehicle up in front – for example, when it changes lanes in order to exit the highway.

The result is that at speeds of up to about 40 km/h, the Traffic Jam Assistant function takes care of both longitudinal and transverse movements so that drivers do not have to steer themselves. The driver can just sit back and relax – with hands on the steering wheel. When the 40 km/h mark is exceeded, the steering torque that keeps the vehicle in its lane is gradually reduced to a point at which the Traffic Jam Assistant smoothly disengages. Drivers can, of course, override the system at any time. Sensitive sensors notice active steering movements, thus automatically deactivating the system’s lateral control function.

“The DISTRONIC PLUS Traffic Jam Assistant is the logical continuation of the Mercedes-Benz assistance and safety philosophy. With it, we are setting another milestone on the path toward creating innovative systems, with which we will further enhance the high driving comfort that is a hallmark of Mercedes,” says Prof. Bharat Balasubramanian, Head of Product Innovations & Process Technologies at Group Research and Advanced Engineering.

The required data is generated by radar distance sensors that are supplemented by a stereo camera.

PRE-SAFE 360° improves safety in rear-end collisions

While the Traffic Jam Assistant heightens comfort and active safety, the innovative protective system known as PRE-SAFE 360° further improves passive safety. PRE-SAFE 360° is based on the proactive occupant protection system PRE‑SAFE® developed by Mercedes-Benz. Unlike the previous system, PRE-SAFE 360° also monitors the area behind the vehicle. As a result, the system engages the brakes around 600 milliseconds before an anticipated rear-end collision occurs. The key advantage of this system is that braking a stationary vehicle that is hit in the rear helps prevent secondary accidents such as those that occur when the car is catapulted uncontrolled into an intersection or a pedestrian crossing. It goes without saying that PRE-SAFE 360° also allows the driver to take control at any time. For example, the brake is immediately released if the driver hits the gas pedal knowing that there is sufficient space in front of his or her own vehicle to avoid the rear impact.

Rear pivot-and-slide doors ensure maximum entry comfort

A particularly customer-friendly innovation of the F 800 Style is its rear doors. Whereas the front doors are attached to the A-pillar in a conventional manner and open wide toward the front, the rear doors slide backward when opened, as they are suspended from an interior swivel arm. Because the doors slide back close to the vehicle body, occupants find it much easier to get into and out of the automobile in tight parking spaces.

The F 800 Style also has no B-pillar, making the entire space between the A and C-pillars completely accessible when the doors are opened. Despite the lack of a B-pillar, the F 800 Style boasts a bodyshell that is both extremely robust and lightweight, and that meets the stringent demands for crash safety that are a hallmark of the Mercedes brand.

Reinterpretation of the typical Mercedes-Benz design idiom

The F 800 Style is both a technology package and a showcar. This research vehicle was created through close cooperation between technical research and advanced engineering departments and the advanced design studios in Sindelfingen, Germany and Como, Italy. Its exterior appearance is marked by a long wheelbase, short body overhangs, and a sensually flowing roof line.

“The exciting coupe-like roof line, and in general the vehicle’s balanced proportions, lend it a stylish sporty look that reinterprets the Mercedes-Benz design idiom and emphasizes the sculptural character of the F 800 Style,” says Mercedes-Benz Head of Design Prof. Gorden Wagener. “The result is a harmonious blend of innovative form and function, which conveys a sense of great styling and authority.”

Front end with distinctive LED headlights

The vehicle’s front end features a variation of the radiator grille with the centrally placed brand star that is typical of Mercedes sports cars. The curved radiator grille bars softly flow around the tube holding the Mercedes-Benz brand star. Along with the wide radiator grille and the generously curved air intake openings, the model’s unique bright LED headlights emphasize the dynamic nature of the research vehicle. The headlights are divided into individual segments for daytime running lights, turn signal indicators, and primary headlights. The F 800 Style’s taillights are also equipped with state-of-the-art LED units that enable an exciting interplay of indirect illumination and direct beams. The result is an attractive, unmistakable, and memorable visual effect.

Wood and light create a cozy interior

Precious wood surfaces and lots of light ensure a high level of comfort in the interior of the F 800 Style. Occupants will immediately notice the modern sense of lightness, and functional elements such as the driver area and the door armrests seem to float in space like sculptures. The innovative lightweight-construction seats in the F 800 Style consist of a magnesium shell and a carbon fiber laminate seatback across which a fine yet resistant netting is stretched. The seat shell also features genuine wood veneer. For the wood veneer process, Mercedes-Benz engineers used a 3D surface coating procedure designed especially for the veneering of three-dimensional surfaces. This same procedure was used to create the wood finishing in the center console, on the doors, and in the driver area. These wood finishing pieces are molded as 3D laminated components and are augmented by an aluminum core, which ensures that the components meet the high crash safety standards that are a hallmark of Mercedes.

Successful transfer from research to series production

Mercedes-Benz has presented 13 research vehicles since the early 1980s. The range of fascinating and pioneering automobiles that was unveiled – beginning with Auto 2000 in 1981 and leading up to today’s F 800 Style – offers proof of the consistency and foresight with which Mercedes-Benz engineers address the core issues of research and technology in order to develop innovative solutions for the future. Many systems that were first used in research vehicles and viewed as revolutionary at the time can now be found in Mercedes-Benz production cars, including the DISTRONIC proximity-controlled cruise control, which was first installed in the F 100 in 1991 and made its series production debut in the S-Class in 1998.

The F 800 Style is continuing this approach. Like its predecessors, the model features key drive, comfort, and safety system innovations, as well as an avant-garde design, all of which point the way forward for the series production of future Mercedes-Benz vehicles that will continue to impressively combine fascination and responsibility.

Battery-Powered Mercedes-Benz Vito for Zero Emissions

The Vito delivers CO2-free mobility in urban areas with a Lithium-ion battery

Mercedes-Benz is unveiling the prototype of a battery-powered van based on the Mercedes-Benz Vito at the informal EU Competitiveness Council meeting in San Sebastián from 7 to 9 February. During this event, European ministers of economic affairs meet to discuss issues relating to the economic viability of future technologies. Dr. Dieter Zetsche, Chairman of the Board of Management of Daimler AG, will be giving a speech on the sustainability of electric vehicles in his capacity as current president of the ACEA (European Automobile Manufacturers Association).

Based on the Mercedes-Benz Vito, the experimental vehicle being presented marks the start of a new era in local, zero emission mobility in the van sector. The Vito is the first van in the world to incorporate this technology ex factory, thereby underlining Daimler AG’s commitment to sustainable mobility. The vehicle is the outcome of research and development activities at Daimler AG which are focused on three aspects: optimising combustion engines, boosting efficiency via custom hybrid components and emission-free vehicle operation deploying batteries and fuel cells.

During 2010, more than 100 Mercedes-Benz Vito vans will be delivered to 20 customers, primarily fleet operators and public institutions wishing to transport items in environmentally sensitive zones with zero emissions, including no CO2 emissions, and low noise. Deployment scenarios therefore typically involve short distances and making many stops in urban areas. Production of a further 2000 vehicles is planned in the next phase.

The drive configuration is designed solely to run on battery power and thus dispenses with the powertrain intended for combustion engines.

A battery featuring powerful lithium-ion technology supplies energy to the Vito. With an operating voltage of 400 V, 16 A current and an available capacity of 32 kWh, the Vito’s range averages 130 km but can be considerably higher given an appropriate driving style. The electric motor delivers a peak output of 90 kW. Performance is oriented around customer requirements: an electronically limited top speed of 80 km/h is designed to meet our customers’ transportation needs in and around urban areas.

When it comes to safety features, every aspect is covered. All Vito vehicles come with ESP as standard which incorporates ABS and ASR. The number and type of airbags also corresponds with the current Vito specification. Vehicles are subjected to the usual crash tests with regard to passive safety. There is no loss in terms of payload or load volume compared to a conventionally powered Vito as a load capacity in excess of 900 kg is possible.

Assembly of the electric-powered Vito is being integrated directly into standard production. The Mercedes-Benz plant at Vitoria in the Basque region of Spain is already preparing for the challenges associated with manufacturing an additional variant. Logistics, staff training and production technology are receiving financial support from the regional government.

In Germany too the Federal Ministry for the Environment, Nature Conservation and Nuclear Safety (BMU) is providing subsidies to support the efforts of Mercedes-Benz Vans in the areas of research and development, testing and customer deployment.

The First electric smart handed over to customers in Berlin

The compact two-seater is the first emission-free vehicle in the world with state-of-the-art lithium-ion technology

No emissions, yet pure driving pleasure: The first smart fortwo electric drive were handed over to customers in Berlin today. The compact two-seater is the first emission-free vehicle in the world with state-of-the-art lithium-ion technology and an intelligent charging management system on board. This makes the smart fortwo electric drive the first environmentally and customer-friendly electric vehicle. In order that, smart has once again demonstrated its innovation power and redefines urban mobility.

The very first drivers of the electric smart will be Rolf Bauer (artist and owner of a film dubbing studio) and Lutz Tamaschke (owner of a dental technology company). Both have sworn by the compact two-seater for years. “I’ve always been a fan of smart and am proud to be able to set a new trend once again by driving the electric smart. Thanks to the smart fortwo electric drive, I can make my own contribution to preserving the environment,” comments Rolf Bauer. With the smart fortwo electric drive, these two men now own a vehicle that is perfectly suited to urban mobility and offers driving pleasure, while being locally emission-free at the same time. “I allow myself and my car a rest for the night, so that we can both recharge our batteries. After a few hours sleep, we’re both good to go,” says Lutz Tamaschke enthusiastically. The first two vehicles were handed over today in Berlin by Dr. Thomas Weber, member of the Board of Management of Daimler AG, responsible for Group Research and Mercedes-Benz Cars Development, and Harald Schuff, Executive Vice President Mercedes-Benz Sales and Marketing Organization.

“Environmental compatibility and latest functionalities have been defining features of the smart fortwo ever since it was launched more than ten years ago. Since then, its innovative concept has combined pioneering technology with individual, urban mobility. The smart fortwo electric drive is just as convincing as its siblings with conventional drive when it comes to suitability for everyday use, safety and driving pleasure. In terms of environmental compatibility it sets a new benchmark with its emission-free electric drive. In addition, with just 12 kwH consumption and its purely electric drive system, it is the most economical and environmentally-friendly way of driving,” stated Dr. Thomas Weber.

The electric smart will be delivered to selected fleet, business and private customers around the world as part of various “e-mobility” projects. These customers will receive a complete service package for their vehicle thanks to a so-called “full-service rental model”. “Beside state-of-the-art vehicle technology, we also want to provide our customers the best service possible – for us, this is an integral part of the concept of groundbreaking mobility,” commented Harald Schuff.

Key objective of these projects is to evaluate customer behaviour and specific support services. In addition to Germany, the electric smart will also be made available to customers in Italy, Spain, England, France, Switzerland, as well as the USA and Canada.

The concept

Thanks to its innovative vehicle concept, the intelligent two-seater combines sustainable, forward-looking technologies with individual, urban mobility. Its unique design has led it to quickly become an automotive lifestyle icon, which today is quite at home on the streets of trendsetting cities. And the new smart fortwo electric drive is still a smart fortwo without any compromises in terms of safety, comfort and space. A 30 kW electric motor operates in the rear of the smart fortwo electric drive, which ensures good acceleration as soon as the car is started thanks to 120 Nm torque. When fully charged, the highly-efficient lithium-ion battery guarantees a range of 135 kilometers thanks to its 16.5 kwH capacity – more than enough for city traffic. In order to charge the battery if required, the smart can either be hooked up to a public charging station, a wall box in the garage or simply to any standard household socket.

Intelligent charging management: charging and paying, as easy as using a mobile phone

As the world’s first electric car, the smart fortwo electric drive is equipped with an intelligent charging management system. The on-board electronics allow for the permanent exchange of information with the grid. As such, electricity billing, for example, can be arranged in a very convenient, simple and secure way. Irrespective of where and from whom the smart fortwo electric drive has obtained electricity, the customer will only receive one electricity bill from his own energy supplier. He can also check the charging status and therefore the current range of his electric smart in any place and at any time, by using a smartphone, for example, or other internet interfaces. As the heating and air-conditioning of the vehicle are also controlled by the power electronics unit, drivers of the smart fortwo electric drive can pre-aircondition their car as soon as the vehicle is connected to the grid supply – no other car offers this convenient option of pre-heating the car in winter and pre-cooling it in summer.

The electronics of the vehicle also form the basis for future applications, such as active management of the charging process. As the electronics can retrieve the maximum available charging capacity as well as the corresponding electricity costs when the vehicle is hooked up, it can calculate in which period of time recharging would be the most cost-effective. If the electric smart is parked for a longer time, charging can be carried out at times with lower electricity network load, for example.

On-board economy as standard

Depending on the respective electricity contract partner, around two up to three Euro are incurred in operating costs for every 100 kilometres driven in the smart fortwo electric drive. In addition, more and more governments and city authorities around the world are introducing regulations to promote emission-free driving and are setting up low-emission zones, which will also lead to cost benefits.

smart solutions for electric mobility

With the smart fortwo electric drive, smart is continuing its success story as the founder of the intelligent city vehicle. The new electric smart has redefined urban mobility by focusing on a purely emission-free way of driving. As such, the brand is not only demonstrating its role as a trendsetter, but also its technological innovation power: the smart fortwo electric drive is the ideal solution for locally emission-free driving of the future.

The History of the Fuel Cell at Mercedes-Benz

Mercedes‑Benz took the decisive step towards mass production of the electric drive with fuel cells

In 1994, the NECAR 1, the world’s first vehicle fitted with an electric drive with fuel cells was launched. Since then, Mercedes-Benz has made enormous progress in developing this technology: local zero-emission fuel cell vehicles have performed superbly in test fleets. In 2009, Mercedes‑Benz took the decisive step towards mass production of the electric drive with fuel cells as it started to manufacture the B‑Class F‑CELL under series production conditions.

1999 – The NECAR 4 managed for the first time to house a 70-kW/95-hp electric drive with fuel cells including the tank entirely in the sandwich floor of the A‑Class. The research vehicle was powered by compressed hydrogen and had a range of 200 kilometres.

2003 – The first of 30 fuel cell urban buses based on the Mercedes-Benz Citaro went into regular service in Madrid and Stuttgart. Other European cities as well as Perth (Australia) and Beijing were to follow. By 2006 all the vehicles had clocked up over two million zero-emission kilometres in around 135,000 operating hours.

2004 – Mercedes-Benz handed over ten fuel cell cars to customers in Berlin. The A‑Class F‑CELL filled up with hydrogen at the public filling station run by the Clean Energy Partnership (CEP).

2009 – Mercedes-Benz unveiled its near-series Concept BlueZERO study, a modular drive concept for electric vehicles with a battery-electric drive system, with fuel cells, and with an electric motor and additional combustion engine as a range extender.

2009 – Mercedes-Benz produced the first fuel cell vehicles under series production conditions with the small production series of the B‑Class F‑CELL. Thanks to 700-bar high-pressure hydrogen technology the range of the 100-kW/136-hp vehicle, which is suited for everyday use, was extended to around 400 kilometres.

Fuel for the Zero-Emission Mercedes-Benz B-Class F-CELL

The aim is also to develop concepts for setting up new, additional hydrogen filling stations by 2011

Mercedes-Benz fuel cell vehicles have already demonstrated their day-to-day suitability, including in large-scale field-trials. With more than 100 test vehicles and a combined total of over 4.5 million kilometres of trial testing, the company boasts the most extensive experience with fuel cell-based electric drive systems of any manufacturer worldwide. However, certain challenges still need to be overcome, including a nationwide network of hydrogen filling stations, before local zero-emission motoring can become a widespread reality.

Mercedes-Benz can fall back on its extensive experience in fuel cell technology: since 1994 the Stuttgart-based car maker has been conducting research into the use of the electric drive with fuel cells in the motor car, thus building up outstanding technology know-how. Some 180 registered patents in the field of fuel cell technology are testimony to the company’s pioneering work. As part of various large-scale field tests involving fuel cell vehicles, 100 Mercedes-Benz passenger cars, buses and vans have been in daily use on the road with customers and have already clocked up over 4.5 million kilometres. Such tests provide important insights for the further development of the local zero-emission drive system – also in relation to user behaviour when utilising the new technology.

Joint initiatives promote infrastructure

Daimler AG reached a significant milestone in terms of a sufficient supply of hydrogen in September 2009 by joining forces with EnBW, Linde, OMV, Shell, Total, Vattenfall and NOW GmbH (Nationale Organisation Wasserstoff- und Brennstoffzellentechnologie). In a memorandum of understanding the partners agreed to a plan to set up a filling station network in two phases. Phase I will examine various options for setting up a nationwide hydrogen filling station network as well as developing a joint, economically viable business concept. The aim is also to develop concepts for setting up new, additional hydrogen filling stations by 2011. If the business continues to perform well, the partners will then implement a suitable action plan in Phase II. This forms the basis for the nationwide roll-out of a hydrogen filling station network. This initiative receives funding as part of the German government’s Recovery Package II. Daimler AG, Ford Motor Company, General Motors Corporation/Opel, Honda Motor Co., Ltd., Hyundai Motor Company, Kia Motors Corporation, the joint venture Renault SA and Nissan Motor Co. Ltd. and Toyota Motor Corporation agreed previously in a letter of understanding to commercialise fuel cell vehicles from 2015 onwards.

Daimler AG has been committed to promoting this important issue for many years, reflected in its participation in joint projects, cooperation with government agencies, power utilities and oil companies in places such as Hamburg, Stuttgart and California. The City of Hamburg has become the centre for local zero-emission mobility on the basis of the electric drive with fuel cells. In the spring, the City teamed up with Daimler, Shell, Total and Vattenfall Europe to launch a major project for the use of passenger cars and buses using fuel cell technology. From the end of 2010 the first of a total of ten latest-generation fuel cell buses will be on the roads in Hamburg. They will be joined by 20 B‑Class F‑CELL vehicles. By 2014 a total of four hydrogen filling stations should be up and running. The aim of the joint initiative is to promote the development of a zero-emission vehicle fleet and the associated infrastructure. In cooperation with Linde AG and Daimler AG, OMV turned its Stuttgart Airport site into the first public hydrogen filling station in Baden-Württemberg in June 2009. In the USA, Daimler AG is promoting fuel cell technology in the car as part of the California Fuel Cell Partnership.

Hydrogen as an energy source

A decisive advantage of electric vehicles with a fuel cell drive system is that they generate zero emissions locally. Just how much CO2 is generated during hydrogen production depends on the form of energy or the process used. The bulk of the hydrogen required today is generated by means of a steam reforming process. Natural gas and water vapour are processed in the steam reformer at high temperatures to produce hydrogen, carbon monoxide and carbon dioxide in the first instance. The following step involves converting the carbon monoxide component into carbon dioxide and hydrogen through the addition of steam. The highly efficient fuel cell means the overall CO2 emissions of 20 to 30 percent are already well below those for ultra-modern diesel vehicles.

Furthermore, hydrogen can also be easily produced from renewable energy sources, such as wind and solar power. This allows hydrogen to be produced by means of electrolysis, as well as through the use of biomass. The synthesis gas (essentially carbon monoxide and hydrogen) produced in the initial process stage is converted into carbon dioxide and hydrogen. As the proportion of renewable energy is increased, so the process moves ever closer to an entirely CO2-neutral energy chain.

Combustion engine remains the most important drive system

Mercedes-Benz sees the development of electric vehicles with battery and fuel cell for tomorrow’s local zero-emission driving as a way of supplementing the extremely clean, economical BlueEFFICIENCY models and hybrid vehicles already available. However, a range of limiting factors still exists, such as system costs and infrastructure, as well as range and performance for battery-driven vehicles in particular, when it comes to smooth, comfortable operation. Advanced diesel and petrol engines will remain important for automotive applications for a long time to come – not only for individual mobility in passenger cars – especially over long distances – but, more importantly, for freight transport in trucks. Electric vehicles, on the other hand, will increasingly be used in urban transport. Consequently, Mercedes-Benz has developed a wide-ranging portfolio of solutions. And as part of this strategy the combustion engine will continue to play a crucial role. Despite enormous progress, the electric car – whether powered by a fuel cell or a battery – cannot completely replace vehicles powered by a combustion engine over the short-term.

The Fuel Cell is a Clean and Efficient Energy Converter

A fuel cell is a voltaic cell that converts the reaction energy of an added fuel and an oxidising agent into electrical energy

Mercedes-Benz utilises PEMFC fuel cells (Polymer Electrolyte Membrane Fuel Cell) for the F‑CELL vehicles. An assessment of various fuel cell designs showed them to be the best option for motor vehicles. The key advantage when it comes to vehicle drive systems is their operating temperature of up to around 80 degrees Celsius.

A fuel cell is a voltaic cell that converts the reaction energy of an added fuel (e.g. hydrogen) and an oxidising agent (e.g. airborne oxygen) into electrical energy. A fuel cell is not an energy storage device like a rechargeable battery, but an energy converter.

The drive system on a fuel cell vehicle is twice as efficient as a vehicle with a combustion engine, essentially the result of converting the fuel’s (hydrogen) chemical energy directly into electrical energy. At the heart of the PEM fuel cell is the proton exchange membrane (PEM), a plastic film that conducts protons, and which separates the reaction agents: oxygen and hydrogen. The plastic film measuring just a few tenths of a millimetre is coated with a thin layer of platinum on both sides. This platinum layer acts as a catalyst for the chemical reaction that breaks down the hydrogen into protons and electrons. While the protons flow through the membrane to the oxygen, the electrons are prevented from getting through. The hydrogen reacts with the oxygen to create water, which is dissipated into the atmosphere. The excess electrons on the hydrogen side and the lack of electrons on the oxygen side induce an electrical voltage. If the two poles are connected, an electric current flows, which drives the electric motor in the F‑CELL vehicle. Apart from electrical energy, the reaction in the fuel cell also generates heat that can be used to heat the vehicle, for instance.

To achieve sufficient electrical power for fuel cell vehicles, individual fuel cells are electrically connected in series to create stacks. A control unit ensures the stack is supplied with the right amounts of hydrogen, and oxygen from the air. The hydrogen is fed into the stack via the anode module, while the air is added via the cathode module. A humidifier module keeps the stack moist to achieve optimum operating conditions within the stack. A cooling system always maintains the fuel cell at its optimum operating temperature of around 80 degrees Celsius.

System partner for the zero-emission drive system

The Automotive Fuel Cell Cooperation headquartered in Vancouver developed the fuel cell stack for the B‑Class F‑CELL. The company was founded in 2007 with Daimler as the majority shareholder (50.1 percent). Other partners include the Ford Motor Company (30 percent) and Ballard Power Systems (19.9 percent).

NuCellSys GmbH developed the ancillary units to operate the fuel cell stack and integrate the stack into the fuel cell system. The wholly owned subsidiary of Daimler AG is responsible for system engineering and design, component and software development as well as system validation.

The Mercedes-Benz B-Class F-Cell is First Electric Car Suited for Everyday Driving

At the heart of the B‑Class F‑CELL is the new-generation electric drive system powered by a fuel cell

Mercedes-Benz is launching its first series-produced electric car with a fuel cell on the road: the new B‑Class F‑CELL. The small-scale production of the environmentally friendly electric car is already underway. The first of around 200 vehicles will be delivered to customers in Europe and the USA in spring next year. At the heart of the B‑Class F‑CELL is the new-generation electric drive system powered by a fuel cell, which is compact, powerful, safe and fully suited for everyday use. The fuel cell generates the electrical power on board, while producing little more than pure water and zero emissions. The key drive components are located in the sandwich floor, where they are protected and do not take up much space, leaving the vehicle’s interior and boot fully usable. Thanks to its long range of around 400 kilometres and short refuelling times, the B‑Class F‑CELL combines local zero-emission mobility with long-distance comfort and compelling performance. Driving pleasure and performance on a par with a 2.0-litre petrol car come courtesy of the 100-kW/136-hp electric motor, which develops effortlessly superior torque of 290 Nm. The B‑Class F‑CELL consumes the equivalent of 3.3 litres of diesel per 100 kilometres in the New European Driving Cycle (NEDC).

The technology for the B‑Class F‑CELL drive system is based on the optimised latest-generation fuel cell system. It is some 40 percent smaller than the system in the A-Class F‑CELL from 2004, but develops 30 percent more power while consuming 30 percent less fuel. The main drive system components include:

  • A compact fuel cell stack
  • A powerful lithium-ion battery
  • Three 700-bar tanks for the hydrogen and
  • A compact, lightweight drive motor at the front axle.

Cold-start capability down to minus 25 degrees Celsius

The fuel cell module in the B‑Class F‑CELL, the stack, boasts outstanding cold-start capability down to minus 25 degrees Celsius. The system features a new humidification system consisting of hollow fibres that ensures, unlike with the first-generation fuel cell, that water no longer freezes in the stack, a characteristic that used to impair cold-start capability. Even at minus 15 degrees Celsius the B‑Class F‑CELL starts just as quickly as the very latest diesel engine. A dedicated operating strategy helps ensure the fuel cell stack reaches its optimum operating temperature of around 80 degrees Celsius as quickly as possible each time the vehicle is started. Thanks to the powerful cooling system and intelligent temperature management, this ‘pleasant temperature’ is maintained constant under all operating conditions.

Range of around 400 kilometres with the tanks full

The hydrogen used to run the fuel cell is stored in three tanks at a pressure of 700 bar. Each tank holds just under 4 kilograms of the gaseous fuel. The tanks are hermetically sealed from the outside world, preventing the loss of hydrogen into the atmosphere even if the vehicle is left to stand for long periods.

Thanks to the high compression ratio, the B‑Class F‑CELL can cover long ranges of up to 400 kilometres with the tanks full, over twice as far as the A-Class F‑CELL. If the tanks are empty, they can be filled simply and quickly in less than three minutes, thanks to a standardised refuelling system.

Equivalent of just 3.3 litres of diesel per 100 kilometres

The electric motor – a permanently excited synchronous motor – develops a peak output of 100 kW/136 hp and a maximum torque of 290 Nm – typical of the high torque generated by an electric motor –, which is available from the instant the engine starts to turn. It ensures that the B‑Class F‑CELL, whose impressive dynamic handling properties are in some cases far better than those of a two-litre petrol car, gets off to an excellent start. Nonetheless, the local zero-emission electric drive with fuel cells consumes the equivalent of just 3.3 litres of diesel per 100 kilometres (NEDC).

Compact lithium-ion battery with large storage capacity

A powerful high-voltage lithium-ion battery is used to store the power. It boasts an energy capacity of 1.4 kWh and is cooled via the air-conditioning system circuit. When it came to the battery for the B‑Class F‑CELL, Mercedes‑Benz drew on the experience garnered during the development of the lithium-ion technology for the S 400 HYBRID. Advantages of the lithium-ion battery include its compact dimensions and much superior performance compared with nickel metal hydride batteries (NiMH). The energy density is 30 percent higher than with NiMH technology; the power density 50 percent higher by comparison. Furthermore, high recharge efficiency and a long service life make the technology even more compelling.

Intelligent drive system management for superb efficiency

Mercedes-Benz has further enhanced the operating strategy of the electric drive with fuel cells for the B‑Class F‑CELL. As the outside temperatre plummets, the electric motor receives its electrical energy during a cold start both from the lithium-ion battery and from the fuel cell system as it “powers up”. Battery power is sufficient as the outside temperature warms up; the fuel cell then comes on line later – depending on the power requirements. In drive mode, the energy management system constantly maintains the F‑CELL system in the optimum operating range. The lithium-ion battery dynamically smoothes out variations with regard to the electrical power required in the current driving situation.

Whenever the driver brakes or as soon as they take their foot off the accelerator, the electric motor converts kinetic energy into electrical energy, which is then stored in the battery, using a process known as recuperation. While manoeuvring or on short journeys, the electric drive motor uses battery power. If the battery capacity is not sufficient, the fuel cell automatically kicks in. In a bid to ensure optimum efficiency and customer benefits, the intelligent drive management system decides whether the electrical energy is used from the lithium-ion battery, the fuel cell, or a combination of the two systems.

Full everyday practicality thanks to sandwich floor

Four fully fledged seats and a boot capacity of 416 litres make the B‑Class F‑CELL fully suitable for day-to-day and family use. The F‑CELL concept has been realised on the basis of the unique sandwich floor architecture, which Mercedes-Benz introduced 10 years ago in order to integrate alternative drive systems with the first-generation A-Class, and which has been honed consistently since then. The key components for the electric drive with fuel cells are optimally protected in the vehicle underbody, thanks to a space-saving design that also promotes a low centre of gravity. Advantages of the design include:

  • The generous interior space in the B‑Class is fully retained. As the entire fuel cell system is integrated into the spacious sandwich floor, no compromises are necessary with respect to passenger space, luggage capacity, or variability
  • The drive technology built into the sandwich floor ensures a low centre of gravity and, consequently, extremely reliable, agile handling
  • Crash safety meets the extremely high standards associated with Mercedes thanks to the sandwich concept and housing key drive components and the hydrogen tanks between the axles

The B‑Class F‑CELL offers consummate driving pleasure and full day-to-day suitability – without local emissions. The innovative electric car also has a great deal to offer when it comes to equipment and appointments, including the bonamite silver special paint finish and exclusive 10-spoke light-alloy wheels. In the interior, leather upholstery, heated seats, automatic climate control and the COMAND system, as well as other features, ensure a high level of comfort. The dynamic energy flow display in the COMAND system display keeps the driver constantly abreast of the battery charge status, operating mode of the fuel cell system, as well as providing information on nearby hydrogen filling stations.

Safety first: uncompromising safety standards

Mercedes-Benz applies the same high safety standards to the B‑Class F‑CELL as to any of its other series-production models. The starting point is the outstanding crash safety of the Mercedes-Benz B‑Class, which received the highest five-star rating in the European NCAP (New Car Assessment Programme). The integrated safety concept of the B‑Class F‑CELL takes the specific characteristics of the innovative drive system into account. The experience garnered over many years by Mercedes-Benz with the electric drive powered by fuel cells from the A-Class F‑CELL and the high-voltage technology involving the lithium-ion battery from the S 400 HYBRID went into honing the concept.

Mercedes engineers have tested the safety of the drive-specific components including the hydrogen tank in the B‑Class F‑CELL in more than 30 crash tests. The hydrogen tanks are installed in the sandwich floor and therefore well protected in the event of an impact. They hold the hydrogen which is pressurised to 700 bar and have been designed to withstand all conceivable loads.

In the event of a crash, safety valves close the hydrogen supply lines to the fuel cell and decouple the tanks from the other system components. Even after a serious accident, the hydrogen poses no risk whatsoever. If a fire leads to excessive heat, a temperature-controlled value vents the tank contents in a controlled manner.

The lithium-ion battery and high-voltage system in the B‑Class F‑CELL feature – based on the experience garnered with hybrid technology in the S 400 HYBRID –an extensive, seven-stage safety concept.

  • All the wiring is colour-coded to avoid confusion, and marked with safety instructions. This prevents assembly errors in production, and makes the quality checks easier to carry out
  • Comprehensive contact protection for the entire system by means of generous insulation and dedicated connectors
  • The lithium-ion battery is accommodated in a high-strength steel housing. Further safety features: blow-off vent with a rupture disc and a separate cooling circuit. An internal electronic controller continuously monitors the safety requirements and immediately signals any malfunctions
  • All high-voltage components are connected by an electric loop. In the event of a malfunction the high-voltage system is automatically switched off
  • As soon as the ignition is switched to “Off”, or in the event of a possible malfunction, the high-voltage system is actively discharged
  • During an accident, the high-voltage system is completely switched off within fractions of a second
  • The system is continuously monitored for short circuits

The high level of safety means Mercedes-Benz fuel cell vehicles can use underground car parks, multi-storey car parks or tunnels with no restrictions whatsoever.

F‑CELL – paving the way for the mass-produced fuel cell

With the B-Class F-CELL, Mercedes-Benz has for the first time applied all development and production standards associated with series production to an electric vehicle with fuel cells. All F‑CELL components meet the familiar Mercedes-Benz high standards in terms of quality, reliability and service life, thus putting in place the ideal conditions for mass production of the fuel cell powered electric drive including battery to improve efficiency and reduce costs. From 2012, the company intends to fit its vehicles with lithium-ion batteries produced by its joint venture Deutsche Accumotive GmbH.

Modular system for tomorrow’s electric cars

Along the same strategy adopted for developing the hybrid, the Mercedes engineers have also developed a modular system for electric vehicles with batteries and fuel cells. This enables amongst others the same parts to be shared efficiently across all electric vehicles. All key components of electric vehicles are ideally suited to modularisation: from the electric motor and the transmission, the battery and high-voltage safety concept to the high-voltage wiring, and software modules. Specific components, such as stacks and hydrogen tanks, can be used as standard components for entirely different vehicles in the F‑CELL line-up. For instance, simply by varying the quantity as necessary: for example, the Mercedes-Benz fuel cell bus is powered by two passenger car systems of the same type that is also used in a B‑Class F‑CELL.

The close to series Concept BlueZERO is testimony to just how the company has implemented the modular concept with future electric vehicles featuring a battery and fuel cells. As with the B‑Class F‑CELL, the Concept BlueZERO also houses the key drive components in the sandwich floor in a crash-resistant configuration. Based on a single vehicle architecture, the variable concept paves the way for three variants with different drive system configurations, which can meet all customer requirements for sustainable mobility – also, and in particular as regards the key aspects of safety and range:

  • The BlueZERO E-CELL with its pure battery-electric drive boasts a range of up to 200 kilometres
  • The BlueZERO F‑CELL with fuel cell is also suitable for long-distance journeys thanks to its electric range of well over 400 kilometres
  • The BlueZERO E-CELL PLUS with electric drive and additional combustion engine as a power generator (range extender) boasts a total range of up to 600 kilometres and can cover a distance of up to 100 kilometres using electric drive alone

Mercedes Brings smart fortwo electric drive and Mercedes-Benz B-Class F-CELL to the Roads

The smart fortwo electric drive and the Mercedes-Benz B-Class F-CELL demonstrate a contribution to sustainable mobility

As the first European car manufacturers smart and Mercedes-Benz are entering the age of electric mobility with vehicles that are fully suitable for everyday use. The new smart fortwo electric drive has taken on a pioneering role among battery-powered electric vehicles. With a range of up to 135 kilometres the two-seater car is the ideal solution for zero-emission motoring in towns and cities. The Mercedes-Benz B-Class F-CELL is the perfect complement. As an electric vehicle with a fuel cell it combines driving without any local emissions with the advantage of a large range of up to 400 kilometres which makes it suitable for longer trips as well. Both vehicles are now being handed over to customers.

Dr. Dieter Zetsche, Daimler CEO and Head of Mercedes-Benz cars says “As a global supplier of premium cars we want to meet the mobility requirements of our customers all over the world. This is why we are broadly positioned and have developed a modular drive mix to suit different requirements. The smart fortwo electric drive and the Mercedes-Benz B-Class F-CELL are already demonstrating the contribution that electric cars can make to sustainable mobility. Experts are unanimous in their belief that the “coexistence” of different drive technologies will shape the face of road traffic for years to come. This is why Daimler’s approach is to develop vehicle concepts with modular drive technologies which ensure that the focus is always on both customer benefits and environmental compatibility. In addition to the optimisation of vehicles with state-of-the-art combustion engines and further efficiency increases with hybridisation tailored to customer needs, the third central focus of development is on fuel cell and battery-powered vehicles that do not produce any local emissions. Dr. Thomas Weber, Daimler AG board member responsible for Group Research and Development at Mercedes-Benz Cars says “Each of these technologies demonstrates its advantages with regard to optimum consumption and emission figures in specific fields of application. We are the only manufacturer worldwide to offer our customers appropriate solutions for all fields of application – from personal mobility to local public transport and goods transport on the roads.”

Electric cars are now being delivered to customers

With the electric cars from smart and Mercedes-Benz that are fully suitable for everyday use, zero-emission driving is already a reality. The new smart fortwo electric drive is a pioneer among battery electric vehicles which are primarily suited to use in urban areas. The second generation is already being built and now boasts a highly efficient lithium-ion battery which enables a range of 135 kilometres and impressive performance. Following the start of series production in Hambach, France in mid November 2009, the first small series of 1000 vehicles will be handed over to customers in Berlin on 17 December.

The two-seater car will initially be delivered to selected customers in six European countries plus the USA and Canada within the framework of a leasing or rental model. Volume production will start in 2012 and the smart fortwo electric drive will then be available to anyone interested.

Thanks to its range of around 400 kilometres, the Mercedes-Benz B-Class F-CELL is suitable for both zero-emission driving in city traffic and also for travelling longer distances. Small series production of this electric car has also started. Next year the first of approximately 200 vehicles will be delivered to customers in Europe and the USA.

Both electric cars are fully suitable for everyday use. All the main components are housed in a space-saving position between the axles where they are optimally protected, and this means that the interior space is not compromised in the electric versions of the standard cars. Furthermore, the smart – the ultimate city car – has an extremely comfortable range for city driving and it can be charged at any household socket. The B-Class F-CELL offers a large range and is suitable for travelling longer distances as well. As its hydrogen tanks can be fully refuelled in around three minutes it is also the electric car with the shortest charging time.

Infrastructure is essential

An appropriate refuelling and electricity charging infrastructure is essential for wide customer acceptance and quick widespread use of electric vehicles. This is why Daimler is committed to setting up a comprehensive network of electricity charging stations and hydrogen filling stations. In September 2009 together with the Federal Ministry of Transport and partners from the energy sector the company presented a plan for establishing a hydrogen infrastructure in Germany. At the same time Daimler reached an agreement with other leading car manufacturers to bring several hundred thousand fuel cell cars to the roads from 2015.

Parallel to this, together with various partners in Europe the Stuttgart car manufacturer is advancing the expansion of a public electricity charging infrastructure. This is because although electric vehicles like the smart fortwo electric drive can easily be charged at a domestic garage socket, around 40 percent of European vehicle owners do not have a parking space of their own. Publicly accessible charging stations are therefore needed. To enable this to be realised Europe-wide as far as possible with standardised framework conditions, Daimler is developing corresponding standards together with other car manufacturers and utility companies.

Electric mobility – an affordable alternative?

New technologies generally entail high investments and costs. This means that at the current stage of development electric cars are still more expensive than comparable models with combustion engines. Daimler is applying all available levers to reduce the costs to a level that is economically acceptable and attractive to customers. For example, by industrialising lithium-ion technology with the company Deutsche Accumotive GmbH and the economies of scale resulting from this. Furthermore, in product development Daimler is systematically using a modular E-drive system. This enables synergies to be ideally used between the different vehicle segments.

There are also numerous other factors that make electric mobility attractive for customers. Tax relief and other government subsidies are an important aspect. For example, the state of Monaco offers tax relief of up to €9,000 to electric car owners. Other countries have also set up funding programmes for sustainable mobility. France offers a “super environment incentive” of €5000 for vehicles that emit less than 60 grams of CO2 per kilometre. China and Japan have announced subsidies of €6,500 and €11,000 respectively.

Customers benefit from lower running costs

In addition, owners of electric cars can benefit from lower running costs. For example, in Germany the electricity costs for a distance of 100 kilometres currently stand at between two and three euros. And many experts believe that in the long-term the costs for hydrogen will level out at a price that makes it an inexpensive alternative to fossil fuels.

However, the question of the future taxation of new fuels has not yet been clarified. Dr. Thomas Weber says “It would make sense to find a solution that supports the introduction of new drives during the transitional period – for example with temporary tax exemption for electricity and hydrogen, just as various countries offer tax relief today for natural gas used to power vehicles.”

For example, electric cars like the smart fortwo electric drive are exempted from the city congestion charge in London, enabling their owners to save considerable sums of money.

Dr. Joachim Schmidt, Head of Sales and Marketing at Mercedes-Benz Cars says “All things considered we see good prospects for electric mobility with fuel cells and batteries. Whilst other companies are still presenting electric show cars, we at smart and Mercedes-Benz are already bringing two vehicles that are fully suitable for everyday use to the roads.”

Ten smart fortwo Electric Drive on the Roads of Monaco as of 2010

Principality of Monaco and smart sign an agreement for the development of zero-emission mobility

A few weeks after the production of the smart fortwo electric drive started at the plant in Hambach, smart signed an agreement with the Principality of Monaco, in the presence of His Royal Highness Prince Albert II. From next spring, the first electric smarts will be run on the roads of Monaco.

The ten smart fortwo electric drive will be exclusively used by state services (such as postal and telecommunications services) or monacan public service partner companies, which are already very engaged in the field of zero-emission mobility.

“We are very proud that the Principality of Monaco as one pioneer in sustainability projects decided to count on/partner with the pioneer of zero emission mobility – the smart fortwo electric drive,” stated Dr. Joachim Schmidt, Executive Vice President Sales and Marketing Mercedes-Benz Cars. “We need engaged partners like this in order to make emission free driving become reality.”

The partnership between smart and the Principality of Monaco will be part of the worldwide roll-out of the smart fortwo electric drive. The 1,000 vehicles will be on the road for everyday use in major cities of Europe, the United States and Canada.

Mercedes-Benz France Chairman Reinhard Lyhs: “Through this partnership, the smart fortwo electric drive is confirming its pioneering role in electric mobility. For us, the interest shown by the Principality of Monaco – itself a pioneer in zero-emission mobility – in the electric smart, is a powerful argument in favour of the concept and technologies of our electric model.”

Major stages in 2007 and 2008

smart has been fulfilling the role of pioneer in terms of zero-emission mobility since 2007. Since 2007, 100 first generation smart fortwo electric drive cars have been tested in London. The feedback of the customers was very positive and confirmed the concept’s high level of maturity.

In 2009, Daimler AG Group introduced the second generation smart fortwo electric drive equipped with a lithium-ion battery. Compared with other types of battery, lithium-ion technology has several crucial advantages, including higher power, shorter charging times, a longer lifetime and extreme reliability. The smart fortwo electric drive can be recharged using a standard domestic power socket.

From 2012, the smart fortwo electric drive will be produced as an additional model within the smart range at Hambach and will be sold through the smart dealer network.

A tale of success: the smart factory in Hambach

smart’s Hambach production facility opened in 1997. Since 1998, it has been producing the smart fortwo, which has been in its second generation since. In 2008, more than 800 employees within the factory and around 800 other staff from seven suppliers assembled almost 140, 000 smart fortwo vehicles. In September 2008, the company celebrated its tenth birthday at the same time as the millionth smart fortwo left the production line at Hambach.

About smart

Respect for the environment and modern functionality have been in the genes of the smart fortwo since it was launched over ten years ago. Since then, its innovative concept has become widespread, combining new technology, compatibility with eco-thinking and personal mobility. Scarcely more than two and a half meters long, this extremely compact and highly economical car carries its passengers in great comfort and complete safety. Its original design has made it an “icon” among lifestyle vehicles, proving that mobility, environmental responsibility and joie de vivre can be combined in perfect harmony. The smart fortwo has genuinely succeeded in creating a class apart.

Smart is currently distributed in 41 countries worldwide, having just launched in China and Brazil. Smart’s first markets were Germany, Italy and the US.

Mercedes-Benz At The 2009 IAA: The Mercedes B-Class F-CELL

The environmentally friendly electric car has better a performance similar to than a 2,0-litre petrol car and is suited for everyday driving

Mercedes-Benz is launching its first series-produced fuel cell car on the road: the new B‑Class F-CELL. The environmentally friendly electric car has better a performance similar to than a 2,0-litre petrol car and is fully suited for everyday driving. The zero-emission drive system consumes the equivalent of 3.3 litres of diesel per 100 kilometres in the NEDC (New European Driving Cycle). Production of the B‑Class F-CELL will commence in late 2009 with a small lot. The first of around 200 vehicles will be delivered to customers in Europe and the USA at the beginning of next year.

The new fuel cell vehicle offers everything that people expect from a Mercedes-Benz: High comfort and safety as well as no reduction in interior space and boot capacity. Customers will not have to sacrifice any driving pleasure either, because the electric motor has a peak performance of 100 kW/136 hp and a maximum torque of 290 Nm, which is available from the first rotation. It ensures that the B‑Class F-CELL, whose impressive dynamic handling properties are in some cases far better than those of a two-litre petrol car, gets off to an excellent start. Despite these qualities, the zero-emission fuel cell drive consumes the equivalent of only 3.3 litres of diesel fuel per 100 kilometres (NEDC). Thanks to its great range of about 400 kilometres and short refuelling times of around three minutes, the B‑Class F-CELL ensures local zero-emission mobility even for long stretches.

“2009 is the year in which we are establishing further milestones where sustainable mobility is concerned. The B-Class F-CELL is taking on a pioneering role as the world’s first fuel cell powered automobile to be produced under series production conditions”, says Dr. Thomas Weber, Member of the Board of Management of Daimler AG, responsible for Group Research and Development for Mercedes-Benz Cars.

The vehicle’s technological heart is the new generation of the compact, high-performance fuel cell system, in which gaseous hydrogen reacts with atmospheric oxygen at 700 bar to generate a current for the electric motor. The fuel cell system of the B‑Class F-CELL has a very good cold-start capability even at temperatures as low as minus 25 degrees Celsius. The drive system was completely newly developed versus the F-CELL A-Class presented in 2004, with Mercedes-Benz engineers achieving considerable improvements in output, torque, operating range, reliability, starting characteristics and comfort. The B-Class F-CELL now offers driving pleasure and day-to-day suitability at Mercedes level – without local emissions.

As in hybrids with combustion engines, the fuel-cell car uses a lithium-ion battery with an output of 35 kW and a capacity of 1.4 kWh to boost power and recover braking energy. Lithium-ion technology offers several advantages over conventional batteries, including compact dimensions, high performance, great recharge efficiency and a long service life.

The B‑Class F-CELL employs the unique sandwich floor architecture that is well-known from the A- and B-Class. The advantage of this design is that the drive components are located in the sandwich floor, where they are protected and don’t take up much space so that the vehicle’s interior remains fully usable and a boot capacity of 416 litres is available.

The B-Class F-CELL does not need to fear comparison where equipment is concerned either. Eye-catching features include a bonamite silver paint finish and exclusive light-alloy wheels in a 10-spoke design. In the interior, leather upholstery, seat heating, automatic climate control and the COMAND-system, as well as other features, continue to ensure a high level of comfort.

Same level of safety as in other Mercedes cars

No matter what the conditions, the operational reliability of the B‑Class F-CELL is of the same high level as in Mercedes vehicles with conventional combustion engines. The B‑Class F-CELL’s integrated safety concept takes the specific characteristics of the innovative drive system into account. The concept incorporates the expertise from the many years of experience Mercedes-Benz has had with fuel cell drives and high-voltage applications. Mercedes engineers have tested and optimised the drive-specific components’ safety in more than 30 additional crash tests.

Network of filling stations required for car’s widespread use

With more than 100 test vehicles and a combined total of over 4.5 million kilometres of trial testing, Daimler and Mercedes-Benz have the most extensive experience with fuel cell vehicles of any manufacturer worldwide. The B‑Class F-CELL is further testimony of this technology’s high level of development for automotive use. However, a comprehensive network of hydrogen filling stations still has to be set up before locally zero-emission driving can become a widespread reality. To make this possible, Daimler is cooperating with government authorities, energy utilities and oil companies in joint projects in places such as Hamburg, Stuttgart and California.

Mercedes-Benz views the development of electric cars with battery and fuel cell drives for local zero-emission driving as a means of supplementing vehicles with high-tech internal combustion engines. Advanced diesel and petrol engines will remain important for automotive applications for a long time to come – not only for individual mobility in passenger cars – especially over long distances – but, more importantly, for freight transport in trucks. Electric vehicles, on the other hand, will increasingly be used in urban transport.

Mercedes-Benz At The 2009 IAA: The Mercedes BlueZERO E-CELL PLUS

The near-series Mercedes-Benz Concept BlueZERO E-CELL PLUS electric gives environment-friendly electric mobility in the city

The near-series Mercedes-Benz Concept BlueZERO E-CELL PLUS electric car combines environment-friendly electric mobility in the city with unrestricted suitability for long-distance driving. This is made possible by the combination of the battery-electric drive with a combustion engine. The range extender gives the BlueZERO E-CELL PLUS a total range of up to 600 kilometres, with 100 kilometres thereof solely under electric power and thus free of local emissions.

The BlueZERO E-CELL PLUS is part of a family of modularly constructed electric cars, which will enable Mercedes-Benz to meet all customer requirements for sustainable mobility in the future. In this variant of the concept vehicle, the electric motor of the purely battery-powered BlueZERO E-CELL is combined with an additional three-cylinder, turbocharged petrol engine. Putting out 50 kW, the compact combustion engine is installed in the area of the rear axle and can charge the battery while the car is being driven. The CO2 bonus for the battery-electric driving mode reduces the vehicle’s emissions to only 32 grams of CO2 per kilometre. The range extender enables the BlueZERO E-CELL PLUS to drive for up to 600 km, of which up to 100 km can be driven in electric mode with zero local emissions. The long combined range makes the BlueZERO E-CELL PLUS fully suitable for everyday use and assures that the customer will reach his or her destination even with a depleted battery. After all, the car can be refuelled quickly and easily at any normal filling station.

Battery with superior lithium-ion technology

During rapid charging with a charging capacity of 20 kW, the high-performance, 18 kWh lithium-ion battery of the BlueZERO E-CELL PLUS can store enough power within around 30 minutes for a 50 kilometre cruising range. The complete electric range of 100 kilometres requires a charging time of somewhat more than an hour. Charging time with a standard charge cycle at a conventional household outlet with 3,3 kW is approximately 6 hours. Special on-board electronics support the intelligent charging stations and billing systems used by electric fuelling stations. Advantages of lithium-ion batteries compared to other battery technologies include their compact dimensions, high output and energy density, high charge efficiency and long service life.

Concept BlueZERO – the triad of electric mobility

Mercedes-Benz is showing the way to environmentally compatible electric mobility with the near-series Concept BlueZERO. The vehicle’s intelligent modular concept enables a single vehicle architecture to be used to create three models with different drive system configurations.

  • The BlueZERO E-CELL PLUS is equipped with an electric drive and a supplemental combustion engine with an electrical generator (range extender). The car has a total range of up to 600 kilometres, of which up to 100 kilometres can be covered solely on electricity.
  • Originally presented in Detroit at the beginning of the year, the BlueZERO E‑CELL is propelled exclusively by a battery-powered electric drive that allows the car to travel up to 200 kilometres on a single battery charge and completely free of local emissions.
  • The third drive version is the fuel cell powered BlueZERO F-CELL, with a range of about 400 km on electric power and therefore also without any local emissions.

All three BlueZERO models feature front-wheel drive, which is typical for this class of car. The drive components have been modularly organised by the Mercedes engineers and can be combined as needed. These include state-of-the-art liquid-cooled lithium-ion batteries with up to 35 kWh capacity, and a compact electric motor with a maximum output of 100 kW (sustained output: 70 kW). The maximum torque of 320 Nm is available from the electric motor’s first revolution, and it surpasses the value attained by today’s V6 petrol engines at 2,500 rpm. Like its two sister models, the BlueZERO E-CELL and the BlueZERO F-CELL, the BlueZERO E-CELL PLUS can accelerate from 0 to 100 km/h in less than eleven seconds. To ensure optimum range and energy efficiency, the top speed is electronically limited to 150 km/h.

“The Concept BlueZERO offers a triple demonstration of the technical maturity of alternative drive systems from Mercedes-Benz. Electric vehicles with battery electric or fuel cell drive systems will not truly be on an equal footing with today’s combustion engine drive systems until the customers are confident that there is a sufficient infrastructure of electricity and hydrogen refuelling stations,” says Prof. Herbert Kohler, Head of E-Drive and Future Mobility and also Chief Environmental Officer at Daimler.

Concept BlueZERO: Modular architecture for flexibility and efficiency

The three BlueZERO variants were developed on the basis of the unique sandwich-floor architecture known from the A-Class and B-Class. The advantage of the enhanced design is that the key drive components are installed in the vehicle’s underbody in such a way that they take up little space, ensure a good centre of gravity, and are maximally protected. The BlueZERO models therefore differ considerably from conventionally designed electric cars, which have heavy and voluminous storage batteries installed in the boot, for example, or in the area of the backseat. All three BlueZERO variants share key technological components and have identical designs and vehicle dimensions. Even though they have compact exterior dimensions, the 4.22-meter-long BlueZERO models have a spacious and versatile interior and cargo space. The vehicles’ five full-size seats, approximately 450 kilograms of payload, and more than 500 litres of cargo capacity make them suitable family cars.

“Our modular system permits different drive configurations for each customer requirement,” says Dr. Thomas Weber, the Daimler Board of Management Member responsible for Group Research and Mercedes-Benz Cars Development. “The improved sandwich floor platform serves as the perfect basis for a diverse range of vehicles with electric drives. We are currently developing an additional platform for future compact models that have drive systems using optimized internal combustion engines. The smart linking of both architectures will allow us to expand our product range in an extremely flexible and efficient manner. Beginning in 2009, we will manufacture the first small batch of Mercedes fuel cell cars. In 2010, they will be followed by a small batch of Mercedes-Benz vehicles that run solely on electric power supplied by a battery. Thanks to these measures, we are excellently positioned for the future.”

Electric powered vehicles are fun to drive

Mercedes-Benz vehicles will continue to combine environmental awareness and driving fun in future. One way in which the Mercedes-Benz designers have emphasised this aspiration is by introducing paint finishes in three new ALU-BEAM colours. Each of the three variants makes its individual mark: Confident ALU-BEAM Copper was chosen for the BlueZERO E-CELL PLUS. The BlueZERO E-CELL is painted a fresh ALU-BEAM yellow; the BlueZERO F-CELL appears in ALU-BEAM green.

Mercedes-Benz feels it won’t be just one technology that paves the way to sustainable mobility in the future, however. Instead the company is responding with solutions that are every bit as varied as the demands. The individual technologies are being used in specific applications where they can provide the greatest advantage with respect to optimal consumption and emission values. Mercedes-Benz views the development of electric cars with battery and fuel cell drives for local zero-emission driving as a means of supplementing the extremely clean and economical BlueEFFICIENCY and hybrid vehicles already available today. However, the unrestricted and convenient operation of electric cars still faces a series of challenges, including high system costs, insufficient infrastructure and short cruising ranges. Advanced diesel and petrol engines will remain the driving force for automobiles for a long time to come – not only for individual mobility in passenger cars (especially over long distances), but, more importantly, for freight transport in trucks. Despite all the progress that Mercedes-Benz has once again so emphatically documented with the Concept BlueZERO, electric cars will not be replacing vehicles with combustion engines any time soon. The electrification of modern, high-tech engines will, however, play an increasingly important role in the drive system mix of the future.

  • Concept BlueZERO E-CELL PLUS
  • Electric powered concept car with a battery-electric range of up to 100 kilometres
  • A combustion engine that serves as an electrical generator (range extender) extends the range to up to 600 kilometres (total)
  • The concept vehicle can be recharged simply and conveniently at a common household outlet
  • With a charging capacity of 20 kW, the Concept BlueZERO E-CELL PLUS can be recharged within around half an hour for a 50 kilometre range
  • The liquid-cooled lithium-ion batteries used as an energy source have an energy content of up to 17.50 kWh
  • Front-wheel drive
  • Electric drive
  • CO2 emissions: 0 g/km
  • Range: up to 100/600 km
  • Battery: Lithium-ion
  • Rated output: 100 kW/136 hp
  • Max. torque: 320 Nm
  • Top speed: 150 km/h
  • Acceleration 0-100 km/h: < 11.0 seconds
  • Range extender
  • Cylinders: 3
  • Displacement: 1.0l turbo
  • Output: 50 kW at 3500 rpm